B decking roll forming machine Chile

The B Decking Roll Forming Machine is a highly efficient, precision-engineered piece of equipment designed for the mass production of B decking panels. These panels are primarily used in the construction industry for structural support in roofing and flooring systems. This machine is optimized for high-speed production, ensuring consistent quality and uniformity across all outputs, meeting the specific demands of the Chilean construction market.

Machine Specifications

1. Roller Materials
   • High-grade steel (e.g., GCr15), heat-treated and hard-chromed for durability and corrosion resistance.
2. Frame Size
   • Heavy-duty steel frame ensuring stability during high-speed operations.
3. Punching and Notching
   • Hydraulic punching and notching system for precision cutouts and patterns.
4. Motors
   • Main Drive Motor: 15–20 kW (customizable based on production requirements).
   • Servo Motors: For accurate feeding and positioning.
5. Hydraulic Cutting System
   • High-precision hydraulic cutters with hardened steel blades.
   • Cutting accuracy: ±1 mm.
6. PLC System
   • Advanced PLC control system with a user-friendly interface for real-time adjustments and diagnostics.
7. Machine Speed
   • Up to 25–30 meters per minute, depending on material thickness and profile complexity.
8. Safety Guards and Enclosures
   • Full protective covers for moving parts to ensure operator safety.
9. Profile Capability
   • Materials: Galvanized steel, aluminum, and pre-painted steel.
   • Thickness: 0.7 mm to 1.5 mm.
   • Width: Customizable to fit Chilean industry standards.
10. Power Supply
    • 380V/50Hz (standard for Chile); can be adjusted for other requirements.

Applications in Chile

B decking is widely used in Chilean industries for:

• Commercial and residential construction projects.
• Industrial warehouses.
• Seismic-resistant building designs, which are vital in Chile.

Extras

• Uncoilers and Recoilers: Ensure smooth feeding of materials into the machine.
• Stackers: Automate stacking of finished products for increased efficiency.
• Remote PLC Systems: Enable remote troubleshooting and monitoring.
• Coil Car Tippers: Improve handling and loading of heavy coils.

Setup and Installation

• Site Requirements: Requires a flat, stable surface with adequate space for machine placement and operation.
• Installation: Managed by a professional team, including leveling, power setup, and system calibration.
• Training: On-site training is provided for operators to ensure optimal machine use and maintenance.

Maintenance

• Routine lubrication of rollers and mechanical parts.
• Regular inspection of hydraulic and electrical systems.
• Periodic replacement of worn-out components like cutters and punch dies.

Question and Answer Section

Q1: What is the production capacity of the machine?
A1: The machine can produce up to 30 meters of B decking per minute, depending on material thickness and profile complexity.

Q2: Can this machine be customized for specific profile dimensions?
A2: Yes, the machine can be customized to meet specific profile dimensions required for Chilean construction standards.

Q3: What is the power requirement for this machine in Chile?
A3: The machine operates on 380V/50Hz, standard for Chile, but it can be modified for other voltage requirements.

Q4: How long does installation and commissioning take?
A4: Installation and commissioning typically take 7–10 days, depending on site readiness and complexity.

Q5: Is technical support available in Chile?
A5: Yes, remote and on-site technical support is available, including routine maintenance and troubleshooting.

Q6: What materials can the machine handle?
A6: The machine works with galvanized steel, aluminum, and pre-painted steel, with thicknesses ranging from 0.7 mm to 1.5 mm.

Q7: How does the machine ensure quality and accuracy?
A7: The advanced PLC control system, precision rollers, and hydraulic cutting ensure consistent quality and minimal errors.

This machine is an ideal investment for Chilean businesses looking to scale their construction material production while ensuring precision and durability in B decking panels.