Beam roll forming machines are advanced manufacturing systems designed to produce structural beams used in construction, industrial, and engineering applications. These machines are engineered for precision, durability, and high production efficiency, meeting the stringent demands of modern construction and structural industries. They can produce a variety of beam profiles, including I-beams, H-beams, and other custom profiles.
Applications of Beam Roll Forming Machines
Construction Industry: Producing beams for buildings, bridges, and other structures.
Industrial Applications: Fabricating components for heavy machinery and equipment.
Infrastructure Projects: Manufacturing beams for highways, railways, and power plants.
Custom Designs: Creating beams tailored to specific engineering requirements.
Beam Roll Forming Machine Specifications
Here’s a detailed breakdown of the specifications for a typical beam roll forming machine:
Machine Design
Frame Structure: Heavy-duty welded steel frame.
Roller Material: High-grade chromium steel with heat treatment for durability.
Roller Stations: 14–25 stations (varies by design).
Roller Diameter: 70–120 mm, depending on profile size.
Performance
Production Speed: 15–30 m/min (customizable depending on profile complexity).
Profile Tolerance: ±0.5 mm.
Material Thickness: 1.5–10 mm.
Material Width: 200–1000 mm.
Material Compatibility
Materials Processed: Steel, galvanized steel, aluminum, and stainless steel.
Coil Weight: Up to 10 tons.
Yield Strength: Up to 450 MPa.
Drive and Control
Drive System: Servo motor or hydraulic drive.
Cutting System: Hydraulic or servo-driven cutting for precision.
Control System: PLC (Programmable Logic Controller) with HMI (Human-Machine Interface).
Power Supply: 220V/380V/440V, 50/60 Hz (customizable for U.S. requirements).
Customization
Profile Shapes: I-beams, H-beams, U-beams, custom C-channels, and Z-beams.
Optional Features: Punching and notching systems, stackers, and inline welding units.
Safety Features
Safety Guards: Enclosed safety covers for rollers and cutting areas.
Emergency Stops: Multiple stop buttons for immediate shutdown.
Overload Protection: Ensures machine longevity and operator safety.
Key Features of Beam Roll Forming Machines
Precision Engineering: High-quality rollers ensure consistent and accurate profiles.
High-Speed Production: Designed for fast output without compromising on quality.
Durability: Built with robust materials to handle heavy-duty production.
Automation: Advanced PLC systems for automated operation and reduced labor costs.
Customization Options: Ability to create specialized beam profiles for unique projects.
Ease of Maintenance: Modular design for simple repairs and part replacements.
Questions and Answers About Beam Roll Forming Machines
Q1: What types of profiles can a beam roll forming machine produce?
A: Beam roll forming machines can produce various profiles, including I-beams, H-beams, U-beams, C-channels, and Z-beams. Custom profiles can also be created based on specific design requirements.
Q2: What is the production speed of a beam roll forming machine?
A: The standard production speed ranges from 15 to 30 meters per minute. However, the speed can vary depending on the profile complexity and material type.
Q3: Can these machines handle heavy-duty materials?
A: Yes, beam roll forming machines are designed to process materials up to 10 mm thick and with yield strengths up to 450 MPa, making them suitable for heavy-duty applications.
Q4: What safety features are included in the machine?
A: Safety guards, emergency stop buttons, and overload protection systems are standard features to ensure operator safety.
Q5: Are these machines customizable for different power supplies in the USA?
A: Absolutely. Machines can be configured for U.S. power requirements, typically 220V/440V at 60 Hz.
Q6: How much space does a beam roll forming machine require?
A: The space requirement varies depending on the machine size and configuration. A typical machine with 20 roller stations may require 20–30 feet in length and 5–8 feet in width.
Q7: What is the maintenance requirement for these machines?
A: Regular maintenance includes lubrication of moving parts, inspection of rollers for wear, and periodic checks of the PLC system and hydraulic components.
Q8: What industries commonly use beam roll forming machines in the USA?
A: The construction, infrastructure, and industrial equipment sectors are the primary users in the U.S. market.
Q9: How can I get a quote for a beam roll forming machine?
A: You can provide your required profile design, material specifications, and production volume to receive a customized quote.
Conclusion
Beam roll forming machines are integral to the structural and construction industries, providing efficiency, precision, and flexibility for manufacturing high-quality beams. Their robust design, advanced automation, and customization options make them a valuable asset for companies across the USA. Whether you're involved in large-scale infrastructure projects or specialized engineering applications, these machines are tailored to meet your needs.
