Board and batton wall roll forming machine USA

The Board and Batten Wall Roll Forming Machine is a specialized equipment designed to manufacture board and batten wall panels, widely used in residential, commercial, and industrial construction. This machine produces high-quality panels with precise dimensions, replicating the traditional board and batten aesthetic but with the durability and versatility of metal materials. Its advanced automation and efficient production make it an ideal solution for companies aiming to streamline operations and meet the growing demand for modern wall cladding solutions.

Key Features

• High-Speed Production: Capable of producing panels at a speed of up to 30-50m/min, ensuring high productivity.
• Customizable Profiles: Designed to accommodate various widths and depths for board and batten panels to match diverse customer requirements.
• Durable Build: Made with heavy-duty steel frames and precision-engineered rollers for long-lasting performance.
• User-Friendly Interface: Integrated PLC control system for seamless operation and parameter adjustments.
• Versatility: Handles a wide range of materials, including galvanized steel, aluminum, and pre-painted sheets.

Machine Specifications

1. Roller Materials:
   • Hardened GCr15 steel with chrome plating for wear resistance and precision shaping.
2. Frame Size:
   • Rigid steel structure with dimensions tailored for stability and minimal vibration.
3. Profile Widths:
   • Supports profiles ranging from 6 inches to 16 inches wide.
4. Material Thickness:
   • Suitable for 0.4mm to 1.2mm gauge sheets.
5. Cutting System:
   • Hydraulic cutting system for clean and precise cuts with no material deformation.
6. Motor and Drive:
   • Equipped with 7.5 kW to 15 kW motors and a chain drive system.
7. PLC System:
   • Fully automated PLC system with a touchscreen interface for real-time monitoring and adjustments.
8. Machine Speed:
   • Operates at 30-50m/min (depending on material type and profile complexity).
9. Safety Features:
   • Safety guards and emergency stop buttons to ensure operator protection.
10. Dimensions and Weight:
    • Machine length: Approximately 10m
    • Width: 1.2m
    • Weight: Around 8-10 tons, depending on configuration.

Applications

• Residential Construction: Exterior and interior cladding for homes.
• Commercial Projects: Durable and stylish cladding for offices and retail spaces.
• Industrial Buildings: Protective and aesthetic panels for warehouses and factories.

Optional Extras

• Coil Car and Decoiler: Enhances material handling efficiency.
• Stackers: Automatic stacking systems for finished panels.
• Remote Control PLC: Enables remote monitoring and diagnostics.
• Custom Embossing: Adds textures or patterns to the panels for unique designs.

Question and Answer Section

Q1: What materials can the machine process?

• The Board and Batten Wall Roll Forming Machine can process galvanized steel, aluminum, pre-painted steel, and zinc-coated sheets, with material thickness ranging from 0.4mm to 1.2mm.

Q2: Is the machine customizable?

• Yes, the machine can be customized to produce board and batten profiles of various dimensions, thicknesses, and material types as per customer requirements.

Q3: How easy is it to operate the machine?

• The machine is equipped with a PLC control system and a touchscreen interface, making it user-friendly and suitable for operators with minimal training.

Q4: What is the lead time for setup and installation?

• Installation and commissioning typically take 2-3 days, depending on the site and the machine configuration.

Q5: What is the average production speed?

• The machine operates at a speed of 30-50 meters per minute, ensuring high output without compromising on quality.

Q6: Are spare parts and technical support available in the USA?

• Yes, spare parts and technical support are readily available in the USA, ensuring minimal downtime for maintenance and repairs.

Q7: What safety measures are in place?

• The machine is equipped with safety guards, emergency stop buttons, and warning systems to ensure operator safety during operation.

Q8: What is the estimated price range?

• The price range for the Board and Batten Wall Roll Forming Machine varies based on specifications and optional features, typically between $50,000 to $120,000.