The Box Rib 4 Metal Roofing Roll Forming Machine is a high-performance industrial solution for producing durable and precise metal roofing panels in North Carolina. Designed to meet the demands of modern roofing projects, this machine is tailored for efficiency, reliability, and safety, catering to the growing needs of roofing contractors, manufacturers, and builders in the region.

Machine Description

The Box Rib 4 Metal Roofing Roll Forming Machine is engineered for versatility and robustness, making it ideal for producing box rib profiles commonly used in residential, commercial, and industrial roofing projects. With heavy-duty components and advanced features, this machine ensures accurate panel formation, reduced waste, and consistent quality.

Key Features

1. Main Power Supply:
   Operates on 240V, 3-phase, 60Hz power, suitable for North Carolina's industrial electrical standards.
2. Computer Batching:
   Equipped with a PLC system that allows precise control over panel lengths and batching, minimizing material waste.
3. 18 Stands:
   Ensures a smooth and uniform profile formation with minimal distortion.
4. Heavy-Duty Rollers:
   Made from high-grade steel, designed to handle a range of materials and gauges with excellent durability.
5. Heavy-Duty Motor:
   Provides consistent power to maintain production speed and accuracy.
6. Chain Drive Mechanism:
   Ensures reliable torque transfer and minimal maintenance needs.
7. Safety Features:
   Includes emergency stops (E-stops) and safety covers for operator protection.
8. Digital Readout in Inches:
   Offers precise measurements to accommodate local standards.

Specifications

Profiles Produced by This Machine

The Box Rib 4 profile is a robust and versatile roofing design with high structural integrity. It is commonly used for:

1. Residential Roofing: Ideal for homes requiring durable and aesthetic roofing solutions.
2. Commercial Buildings: Provides strength and longevity for warehouses and retail spaces.
3. Industrial Applications: Suited for factories and storage facilities needing long-lasting roofing panels.

Profile Specifications

• Material Options: Steel, aluminum, galvanized steel, or coated metals.
• Material Gauge: 26–16 gauge.
• Profile Height: 1.25 inches.
• Profile Width: 36 inches (coverage).
• Market Popularity: Highly demanded in North Carolina for its durability and cost-effectiveness.

Setup and Installation

The machine comes with a detailed manual and support for installation:

1. Site Preparation: Ensure a stable, level surface and proper power supply connection.
2. Calibration: Adjust settings according to the required profile dimensions and material gauge.
3. Safety Inspection: Verify all safety covers and E-stops are operational before production.
4. Trial Run: Conduct a test batch to ensure accuracy and make necessary adjustments.

Maintenance Requirements

• Daily Checks: Inspect rollers, motor, and chain drive for debris or wear.
• Lubrication: Regularly grease the chain drive and moving parts.
• Safety Equipment: Test E-stops and safety covers periodically.
• Software Updates: Update the PLC system to maintain optimal performance.

Question and Answer Section

Q1: What materials can the Box Rib 4 Roll Forming Machine handle?

The machine can process various metals, including steel, aluminum, and galvanized or coated materials, with gauges ranging from 26 to 16.

Q2: Is this machine compatible with North Carolina's electrical standards?

Yes, it operates on 240V, 3-phase, 60Hz power, which aligns with local industrial standards.

Q3: How many panels can it produce per hour?

Depending on the panel length, the machine can produce approximately 300–400 feet of roofing panels per hour.

Q4: What safety features does the machine include?

It is equipped with emergency stops, safety covers, and robust guards to protect operators during production.

Q5: Can the machine handle custom lengths?

Yes, the PLC system allows custom length settings, ensuring precise control for various project needs.

The Box Rib 4 Metal Roofing Roll Forming Machine is an excellent investment for businesses in North Carolina seeking reliable and efficient roofing panel production. With its advanced features, heavy-duty construction, and safety enhancements, it guarantees high-quality output and operational excellence.