Box Rib heavy-duty panel  roll forming machine Texas, USA

The Box Rib Heavy-Duty Panel Roll Forming Machine is a robust, high-performance solution designed for the production of heavy-duty box rib panels. These panels are widely used in roofing, wall cladding, and industrial building applications due to their structural integrity and aesthetic appeal. This machine is specifically tailored to meet the demands of the Texas market, where durability, precision, and efficiency are critical.

Specifications

1. Main Power Supply:
   • Voltage: 240V
   • Phase: 3-phase
   • Frequency: 60Hz
2. Roller Configuration:
   • Number of Stands: 18
   • Roller Material: Heavy-duty steel, engineered for longevity and precision.
3. Drive System:
   • Chain drive system for reliable and consistent operation under heavy loads.
4. Motor:
   • High-torque, heavy-duty motor to ensure uninterrupted performance even in demanding production cycles.
5. Computerized Batching:
   • Integrated computer batching system for accurate panel length and quantity control.
6. Safety Features:
   • Emergency stops (E-stops) strategically placed for quick machine shutdown during emergencies.
   • Safety covers to prevent accidental contact with moving parts.
7. Readout System:
   • Digital readout in inches for precise measurement and monitoring of panel lengths.
8. Additional Features:
   • Customizable profile options.
   • Capable of handling a wide range of material gauges and widths.

Profiles Produced by the Box Rib Roll Forming Machine

• Profile Name: Box Rib Heavy-Duty Panel
• Material Compatibility: Galvanized steel, aluminum, and coated sheets.
• Panel Sizes: Customizable widths and depths as per the construction needs in Texas.
• Material Gauge: Suitable for thick gauges commonly required for industrial-strength panels.
• Applications:
  • Roofing systems for warehouses, factories, and commercial buildings.
  • Wall cladding for high-wind zones and industrial structures.
  • Structural reinforcement for heavy-duty projects.

Setup and Installation Process

1. Preparation:
   • Ensure the workspace has a 240V, 3-phase, 60Hz power supply.
   • Verify the floor is leveled to avoid alignment issues during production.
2. Assembly:
   • Install the 18 roller stands as per the provided manual.
   • Connect the chain drive system and ensure proper lubrication.
3. Calibration:
   • Use the computerized batching system to set desired panel lengths and quantities.
   • Test-run a few panels to confirm precision and adjust as needed.
4. Safety Check:
   • Test E-stops and safety covers for functionality.

Maintenance

• Daily:
  • Inspect and clean rollers for debris.
  • Check the chain drive tension.
• Weekly:
  • Lubricate moving parts.
  • Verify digital readout accuracy.
• Monthly:
  • Inspect electrical connections.
  • Test emergency stops and safety features.

Q&A Section

1. Q: What material gauges can the machine handle?
   A: The Box Rib Roll Forming Machine is designed to handle heavy-duty gauges, including 20 to 12 gauge, commonly used in industrial applications.
2. Q: Can the machine produce customized panel sizes?
   A: Yes, the computerized batching system allows for customizable panel lengths and widths.
3. Q: Is the machine suitable for high-volume production?
   A: Absolutely. The heavy-duty motor and chain drive system ensure reliable performance for continuous high-volume production.
4. Q: What are the safety features of this machine?
   A: The machine includes emergency stops (E-stops) and safety covers to protect operators during operation.
5. Q: Does the machine come with installation support?
   A: Yes, installation and training support are available to ensure smooth setup and operation.

Why Choose Box Rib Roll Forming Machine in Texas?

The Texas market demands heavy-duty solutions for industrial and commercial applications. This machine delivers unparalleled durability, precision, and efficiency, making it an ideal choice for manufacturers in the region. Its compatibility with thick-gauge materials and its customizable features ensure it can meet the diverse requirements of Texas-based projects.

For additional inquiries or a quote, contact us today!