The Box Rib Panel Roll Forming Machine is a heavy-duty, precision-engineered system designed to meet the high demands of industrial and commercial applications. Located in Kansas, USA, this machine is built to produce durable and structurally sound box rib profiles commonly used in roofing, siding, and structural applications. With advanced features tailored to efficiency, safety, and ease of use, this machine caters to the needs of manufacturers in Kansas and surrounding regions.
Machine Specifications
Power and Control
Main Power: 240V, 3-phase, 60Hz
Control System: Computerized batching for automated operations
Readout: Display in inches for precise measurements
Construction and Durability
Roller Stands: 18 heavy-duty stands
Rollers: Heavy-duty rollers engineered for durability and consistent performance
Drive System: Chain drive for efficient power transfer
Motor: Heavy-duty motor for uninterrupted operation
Safety Features: E-stops and safety covers ensure operator protection and compliance with safety standards
Performance
Designed for high-volume production
Suitable for handling various materials, including steel and aluminum
Precise profile forming for accurate and uniform output
Profile Description
The Box Rib profiles produced by this machine are known for their strength and versatility. These profiles are ideal for applications that require superior load-bearing capacity and resistance to harsh environmental conditions.
Profile Specifications
Material Options: Steel, aluminum, and other metals
Gauge Range: 26 to 18 gauge
Profile Dimensions: Customizable rib heights and widths
Applications: Roofing, wall cladding, industrial sheds, and agricultural structures
Finish Options: Available in galvanized, painted, or raw finishes
Key Features of the Machine
Precision Forming: The computerized batching system ensures consistent production with minimal waste.
Ease of Operation: The readout in inches simplifies setup and adjustments for operators.
Safety: E-stops and safety covers prioritize user protection, making the machine compliant with safety standards.
Durability: Heavy-duty rollers and motor extend the machine's operational life, even under rigorous usage.
Flexibility: Handles a wide range of materials and profile dimensions, accommodating diverse project requirements.
Setup and Installation
Power Requirements: Ensure a 240V, 3-phase, 60Hz power supply is available at the installation site.
Foundation: A flat, stable surface capable of supporting the machine's weight.
Calibration: Initial setup includes calibration of the computer batching system for desired profile specifications.
Training: Operators receive training on safety protocols, machine controls, and profile adjustments.
Maintenance Requirements
Daily: Clean rollers and remove debris after each shift.
Weekly: Inspect chain drive and lubricate moving parts.
Monthly: Check electrical connections and safety features.
Yearly: Comprehensive servicing, including motor and control system diagnostics.
Question and Answer Section
Q1: What materials can the Box Rib Roll Forming Machine process?
A1: This machine can process materials such as steel, aluminum, and other metals, with gauges ranging from 26 to 18.
Q2: Can the machine produce custom dimensions?
A2: Yes, the computerized batching system allows for customization of rib heights and widths.
Q3: Is the machine suitable for high-volume production?
A3: Absolutely, the heavy-duty motor and rollers are designed to handle large production volumes efficiently.
Q4: What safety features does the machine have?
A4: The machine includes E-stops and safety covers to protect operators during use.
Q5: What is the power requirement for this machine?
A5: The machine operates on 240V, 3-phase, 60Hz power.
Q6: How long does it take to install and set up the machine?
A6: Installation and setup typically take 1–2 days, depending on site readiness and operator training.
The Box Rib Panel Roll Forming Machine is an indispensable tool for manufacturers in Kansas looking for reliability, efficiency, and precision. Its advanced features and robust construction ensure it meets the diverse needs of the region’s industrial and commercial projects.
