The 10,000 LBS Coil Car is a robust material handling solution designed to safely and efficiently transport heavy metal coils to and from roll forming machines, decoilers, or other production equipment. It plays a crucial role in enhancing productivity and minimizing manual labor, particularly in roll forming and steel processing facilities. Engineered for heavy-duty performance, the coil car features a hydraulic lifting system and a motorized drive, ensuring smooth coil positioning and precise alignment for production operations.

This coil car is compatible with various coil materials, including galvanized steel, aluminum, stainless steel, and pre-painted steel. It is built to handle demanding industrial environments, ensuring durability and reliability. The user-friendly controls and safety mechanisms make it a dependable choice for operators in roll forming, stamping, and metal fabrication industries.

Specifications

1. Load Capacity:
   • Up to 10,000 lbs (4,536 kg)
2. Coil Width:
   • Standard: 12 inches to 60 inches (304 mm to 1,524 mm)
   • Customizable for specific requirements
3. Coil Diameter:
   • Minimum: 20 inches (508 mm)
   • Maximum: 72 inches (1,828 mm)
4. Table Dimensions:
   • Length: 72 inches (1,828 mm)
   • Width: Adjustable based on coil size
5. Lifting Mechanism:
   • Hydraulic lifting with a maximum stroke of 18 inches (457 mm)
6. Power Requirements:
   • Voltage: 380V/460V, 3-phase, 50Hz/60Hz (customizable)
   • Motor Power: 5 HP to 7.5 HP
7. Travel Speed:
   • Adjustable: 0-20 ft/min (0-6 m/min)
8. Control System:
   • PLC-controlled system with a user-friendly interface
   • Manual and remote control options
9. Safety Features:
   • Overload protection system
   • Emergency stop button
   • Safety guards and enclosures
10. Construction Material:
    • Heavy-duty steel frame with anti-corrosion coating
11. Optional Features:
    • Integrated scales for weight measurement
    • Remote PLC system for automated operations
    • Custom coil cradles for specific profiles

Benefits

• Efficiency: Reduces coil loading and unloading time, improving production line throughput.
• Safety: Eliminates the need for manual lifting and ensures precise coil positioning.
• Durability: Heavy-duty construction ensures long-lasting performance even in demanding environments.
• Flexibility: Adjustable for various coil sizes and materials, making it suitable for diverse industries.

Setup and Installation

1. Site Preparation: Ensure a flat and stable surface with adequate space for operation.
2. Positioning: Place the coil car near the decoiler or roll forming machine for seamless integration.
3. Electrical Connections: Connect the power supply as per the specified voltage and phase.
4. Testing: Perform a test run to ensure proper functionality and alignment.
5. Training: Train operators on safety and usage procedures.

Maintenance

1. Regular Inspections:
   • Check hydraulic systems for leaks or wear.
   • Inspect the motor, wiring, and control systems.
2. Lubrication:
   • Lubricate moving parts as per the manufacturer's recommendations.
3. Safety Checks:
   • Ensure all safety features are functional, including emergency stops and overload protection.
4. Cleaning:
   • Remove debris and ensure the coil car is free of dust and dirt to maintain efficiency.

Frequently Asked Questions (FAQs)

Q1: What materials can the 10,000 LBS Coil Car handle?
A1: The coil car can handle a variety of materials, including galvanized steel, stainless steel, aluminum, and pre-painted steel.

Q2: Can the coil car be customized for larger or smaller coils?
A2: Yes, the coil car can be customized to accommodate specific coil widths, diameters, and weights.

Q3: Is the 10,000 LBS Coil Car compatible with automated production lines?
A3: Absolutely. It can be integrated with automated systems using its PLC-controlled interface.

Q4: What safety features are included in the coil car?
A4: The coil car includes overload protection, an emergency stop button, safety guards, and enclosures to protect operators.

Q5: How long does it take to install the coil car?
A5: Installation typically takes 1-2 days, depending on site preparation and customization requirements.

Q6: Does the coil car require frequent maintenance?
A6: Routine maintenance, such as inspections, lubrication, and safety checks, is recommended but does not require significant downtime.

Q7: Can the coil car operate in harsh environments?
A7: Yes, the heavy-duty steel frame and anti-corrosion coating make it suitable for industrial and outdoor environments.

Q8: What is the expected lifespan of the coil car?
A8: With proper maintenance, the coil car can last over 10 years in industrial settings.

Q9: Does the coil car come with a warranty?
A9: Yes, most manufacturers offer a standard 1-year warranty, with options to extend coverage.

Q10: Can it be used for both loading and unloading coils?
A10: Yes, the hydraulic lifting system allows for easy loading and unloading operations.