Door Slat Roll Forming Machine In Georgia, USA

The Door Slat Roll Forming Machine is a specialized industrial machine designed to produce high-quality door slats efficiently and consistently. These slats are widely used in rolling shutter doors, sectional garage doors, and other industrial door applications. The machine is engineered to meet the diverse needs of door manufacturers, offering precision, durability, and versatility.

1. Machine Description

The Door Slat Roll Forming Machine is a fully automated solution that converts raw metal coils into finished door slat profiles. Equipped with advanced technology, the machine handles various materials such as galvanized steel, aluminum, and stainless steel with precision. Its versatility allows for customization of slat widths, lengths, and shapes to cater to different market demands.

Key Features:

• Automated Operation: Ensures consistent quality and reduces manual labor.
• High Precision Rollers: Deliver accurate slat profiles with smooth edges.
• Hydraulic Cutting System: Enables precise cutting without deforming the profile.
• Quick Changeover: Allows for easy adjustments between different profile specifications.
• User-Friendly PLC System: Simplifies machine operation and monitoring.
• Compact Design: Optimized for factory floor space.

2. Specifications

Machine Specifications

• Roller Material: High-grade steel with hard chrome plating for durability.
• Punching and Notching: Hydraulic punching system for lock holes, ventilation slots, or other customizations.
• Frame Size: Heavy-duty steel frame for stability during operation.
• Motors:
  • Main Motor: 7.5-15 kW (depending on profile size and material thickness).
  • Hydraulic Motor: 5.5 kW for punching and cutting operations.
• PLC Control System: Brand: Siemens or Mitsubishi, with a touchscreen interface.
• Machine Speed: 15–30 meters per minute (adjustable based on profile complexity).
• Material Thickness Range: 0.4–1.2 mm.
• Profile Width Range: 40–150 mm.
• Safety Features:
  • Enclosed safety guards.
  • Emergency stop buttons.
  • Overload protection.
• Cutting System: Hydraulic with tolerance ±0.5 mm.
• Power Supply: 380V, 3-phase, 60 Hz (customizable for USA standards).

Optional Extras:

• Coil Decoiler: Hydraulic or manual with 5-ton capacity.
• Stacker: Automatic stacker for organized output.
• Remote Monitoring System: Enables real-time machine diagnostics and operation.
• Embossing Rollers: For decorative or functional surface patterns.

3. Profile Description

Materials:

• Galvanized Steel
• Aluminum
• Stainless Steel

Sizes and Gauge:

• Widths: 40 mm to 150 mm.
• Thickness: 0.4 mm to 1.2 mm.

Applications:

• Rolling shutter doors.
• Garage doors.
• Industrial sectional doors.

Industries:

• Construction.
• Residential and commercial building sectors.
• Industrial manufacturing.

4. Setup and Installation

1. Foundation Preparation: Ensure a leveled and stable floor.
2. Positioning: Place the machine securely with adequate space for material handling.
3. Power Connection: Connect the machine to the appropriate power supply (customized for USA standards).
4. Calibration: Adjust rollers and cutting tools to match desired profile dimensions.
5. Trial Run: Conduct a trial run with test materials to ensure precision and quality.

5. Maintenance

• Daily Checks: Inspect rollers, cutting tools, and hydraulic systems for wear.
• Lubrication: Apply lubricant to moving parts weekly.
• Electrical System: Regularly check the PLC and wiring for faults.
• Cleaning: Clean the machine after each operation to avoid material buildup.

6. Question and Answer Section

Q1. What types of materials can this machine process?

The Door Slat Roll Forming Machine is compatible with galvanized steel, aluminum, and stainless steel within a thickness range of 0.4–1.2 mm.

Q2. Is it possible to customize the slat profiles?

Yes, the machine allows for customization of slat widths, lengths, and patterns, including optional punching for lock holes or ventilation slots.

Q3. What is the production speed of the machine?

The production speed ranges from 15 to 30 meters per minute, depending on the profile complexity and material.

Q4. What safety features are included in the machine?

The machine is equipped with enclosed safety guards, emergency stop buttons, and overload protection to ensure operator safety.

Q5. Can this machine be integrated with other equipment?

Yes, the machine can be integrated with coil decoilers, stackers, and remote monitoring systems for a fully automated production line.

Q6. How long does installation take?

Installation and setup typically take 2–3 days, depending on the factory environment and operator experience.

Q7. Is training provided with the machine?

Yes, most manufacturers or suppliers provide training for operators to ensure efficient and safe use of the machine.