Pre Cut With Flying Shear Roof Panel Roll Forming Machine Kansas, USA

A Pre Cut with Flying Shear Roof Panel Roll Forming Machine is an advanced solution in the roll forming industry, particularly useful for producing metal roof panels efficiently and with minimal waste. This machine is designed for continuous production, cutting roof panels to the desired length with precision before they exit the line, ensuring smooth and uninterrupted operation. Equipped with flying shear technology, it enhances productivity by cutting without halting the roll forming process.

Key Specifications

1. Material Thickness: The machine typically processes metal coils in the range of 0.3mm to 0.8mm thick, depending on the type of roof panel being produced and the coil material.
2. Material Types: This roll forming machine works with a variety of metals such as galvanized steel, aluminum, copper, and pre-painted steel, which are common in the roofing industry.
3. Forming Speed: With its flying shear mechanism, this machine can achieve production speeds ranging from 15 to 30 meters per minute, depending on the complexity of the roof profile and material thickness.
4. Roll Stations: The machine usually comes with 15 to 25 roll stations, depending on the roof profile. These roll stations gradually shape the flat metal sheet into the desired roof panel profile, ensuring accuracy and consistency in the production.
5. Cutting System: The Flying Shear system allows for precise cutting of the roof panels without stopping the machine, which significantly boosts productivity. The cutting blades are made from hardened steel to ensure longevity and precision.
6. Panel Width: The machine can produce panels of varying widths, typically between 300mm and 1200mm, depending on the design requirements.
7. Control System: Most modern machines come equipped with a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for easy control, monitoring, and adjustment of the machine’s operations, including cutting length, profile dimensions, and production speed.
8. Power: The machine typically requires an industrial power supply of 380V, 50Hz, with a total power consumption of 15kW to 30kW depending on the machine size and features.

Uses and Applications

1. Roof Panel Manufacturing: The primary use of this machine is in the production of metal roof panels, commonly used in both commercial and residential construction. The panels created are highly durable, weather-resistant, and ideal for long-lasting roofing solutions.
2. Cost Efficiency: With its Pre Cut and Flying Shear capabilities, the machine reduces material waste, improves accuracy, and minimizes downtime, making it a cost-effective option for high-volume production environments.
3. Versatility in Profiles: This machine can produce a variety of roof panel profiles, including but not limited to trapezoidal, corrugated, and standing seam panels, making it highly versatile for different roofing needs.
4. Construction Projects: It plays a vital role in the construction of warehouses, industrial buildings, agricultural structures, and residential homes, providing roofing panels that are both aesthetically pleasing and structurally sound.
5. Customization: The ability to pre-cut panels to exact lengths ensures that construction companies can get panels that fit specific project needs without the need for further modification on-site.
6. Sustainability: This machine supports the production of energy-efficient metal roofing systems, which are often recyclable, contributing to sustainable construction practices. The machine can also work with recycled metal coils, supporting eco-friendly production initiatives.

Conclusion
The Pre Cut With Flying Shear Roof Panel Roll Forming Machine is an indispensable tool for manufacturers in the roofing industry. Its ability to produce high-quality, durable roof panels at high speed with precision cutting ensures that it meets the demands of both small-scale and large-scale construction projects. Whether producing panels for commercial buildings, homes, or industrial facilities, this machine offers flexibility, cost efficiency, and precision.