The Quad Gutter roll forming machine is a state-of-the-art piece of equipment designed to produce high-quality quad-style gutters efficiently and precisely. These gutters are widely used in residential and commercial buildings across the United States due to their robust design and ability to handle substantial water flow. This machine is tailored to meet the specific needs of American builders, ensuring compliance with local standards and offering customizable options for various material types and sizes.

This roll forming machine is ideal for contractors, manufacturers, and suppliers aiming to scale up their production with consistent quality. Equipped with advanced features, it offers seamless operation, high-speed production, and low maintenance requirements.

Specifications

1. Roller Materials:
   • Hardened steel rollers with a chrome coating for durability and smooth operation.
   • Precision-machined to ensure uniform gutter profiles.
2. Punching and Notching:
   • Hydraulic or pneumatic punching systems available for pre- and post-cutting.
   • Optional custom hole-punching dies for brackets or mounting.
3. Frame Size:
   • Heavy-duty steel frame to minimize vibration and ensure stability during high-speed production.
4. Motors:
   • High-efficiency electric motors with adjustable speed controls.
   • Power options include 220V/380V, 3-phase, 60Hz (customizable).
5. PLC Control System:
   • Advanced touchscreen PLC system for easy operation and programming.
   • Remote monitoring and control options for enhanced convenience.
6. Machine Speed:
   • Production speed of up to 25–30 meters per minute, depending on material thickness and profile complexity.
7. Safety Features:
   • Enclosures for moving parts to ensure operator safety.
   • Emergency stop buttons and automated fault detection.
8. Material Compatibility:
   • Aluminum, steel, galvanized steel, and copper with material thickness ranging from 0.4 mm to 0.8 mm.
9. Gutter Sizes:
   • Produces quad gutters in multiple sizes, commonly ranging from 4 to 6 inches.
   • Custom sizes available on request.
10. Additional Features:
    • Built-in straightening unit to eliminate material distortion.
    • Integrated cutting system (hydraulic or flying cutter) for precise length customization.

Optional Extras

• Stackers: Automated stacking systems for streamlined production.
• Uncoilers and Recoilers: For smooth material feeding and storage.
• Coil Tippers: For easy loading of heavy coils.
• Leveling Systems: To ensure even material feed.
• Remote PLC Systems: For advanced control and diagnostics.

Setup and Installation

The Quad Gutter roll forming machine is shipped with detailed installation guides. On-site installation support is available for customers in the USA. The setup process involves:

1. Positioning: Placing the machine on a leveled surface.
2. Connection: Wiring to the local power supply and hydraulic systems.
3. Calibration: Configuring the machine for the desired gutter size and material.
4. Trial Runs: Running initial tests to ensure proper alignment and functionality.

Maintenance Requirements

1. Daily Checks: Inspect rollers, cutting blades, and punching units for wear.
2. Lubrication: Regularly lubricate moving parts to prevent friction damage.
3. Electrical System: Periodically test PLC and motor systems for smooth operation.
4. Cleaning: Clear debris from the rollers and cutter after each production cycle.

Frequently Asked Questions

Q1: What materials can the Quad Gutter roll forming machine process?
A1: The machine is compatible with aluminum, galvanized steel, steel, and copper. Material thickness ranges from 0.4 mm to 0.8 mm.

Q2: Can the machine produce custom gutter sizes?
A2: Yes, the machine can be configured to produce custom sizes. You can specify dimensions during the order process.

Q3: How much power does the machine consume?
A3: The machine is equipped with energy-efficient motors. Standard power requirements are 220V/380V, 3-phase, 60Hz, but this can be customized.

Q4: Is training provided for operating the machine?
A4: Yes, we offer operator training as part of the installation package. Online tutorials and user manuals are also available.

Q5: What is the delivery time for the machine?
A5: Delivery timelines vary based on customization requirements but typically range from 6 to 8 weeks.

Q6: Are replacement parts available?
A6: Yes, we stock a full range of replacement parts and can ship them across the USA.

Q7: Can the machine handle painted coils?
A7: Absolutely, the machine is designed to process painted and coated materials without damaging the finish.