Roof Panel With Flying Shear Machine In Kansas, USA

The Roof Panel with Flying Shear Roll Forming Machine is a state-of-the-art solution for producing high-quality roof panels with precise dimensions and smooth edges. The integration of a flying shear system ensures continuous operation without the need to stop for cutting, which significantly increases production speed and efficiency. This machine is ideal for manufacturers who prioritize high throughput and consistent panel quality.

Designed for various profile designs, including corrugated, trapezoidal, and other roofing shapes, this roll forming machine accommodates a wide range of material gauges and panel lengths. The advanced PLC control system allows easy customization and automated operation, making it user-friendly and efficient.

Key Features

• Flying Shear System: Cuts panels on the fly without stopping the machine, reducing cycle time and improving efficiency.
• Customizable Profiles: Supports different roof panel designs, including standard and custom profiles.
• High Production Speed: Achieves speeds up to 40 meters per minute or higher, depending on the profile and material.
• Precision Engineering: Ensures accurate dimensions and high-quality finishes on every panel.
• Durable Construction: Built with high-grade steel and components for long-term durability and low maintenance.

Specifications

1. Roller Materials
   • High-quality GCr15 steel with hard chrome plating for wear resistance and durability.
2. Frame Structure
   • Heavy-duty welded steel frame for stability during high-speed operations.
3. Hydraulic Cutting System (Flying Shear)
   • Cutting Type: Hydraulic flying shear with high-speed steel blades.
   • Accuracy: ±1mm.
   • Operation: Synchronized with the roll forming process.
4. Motors and Drive System
   • Main Motor: 7.5 kW or as required by the profile.
   • Servo Motor: 3 kW for precise flying shear operations.
5. Control System
   • PLC System: Siemens/Delta/Mitsubishi for automated operation and user-friendly control.
   • Interface: Touchscreen for easy parameter setting and monitoring.
6. Machine Speed
   • Up to 40 meters per minute (speed varies based on profile and material thickness).
7. Material Specifications
   • Material: Galvanized steel, aluminum, or other coated steels.
   • Thickness Range: 0.3 mm to 0.8 mm (customizable).
   • Width: As per profile requirements.
8. Safety Features
   • Safety guards and enclosures to prevent accidents.
   • Emergency stop buttons for immediate shutdown.
9. Optional Extras
   • Automatic stacker for panel collection.
   • Uncoiler and recoiler systems for material handling.
   • Leveling systems for uniform feeding.

Setup and Installation

The setup of the Roof Panel with Flying Shear Roll Forming Machine involves:

1. Site Preparation: Ensure a flat and stable foundation.
2. Electrical and Hydraulic Connections: Professional installation of power supply and hydraulic systems.
3. Machine Alignment: Align and calibrate the rollers and flying shear system.
4. Test Runs: Conduct test runs to verify accuracy and performance.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic inspection of the hydraulic system and blade sharpness.
• Clean rollers and the machine bed to prevent material residue buildup.
• Update the PLC software as needed for improved performance.

Question and Answer Section

Q1: What is the benefit of a flying shear system compared to a conventional cutting system?
A: A flying shear system cuts panels while the machine is still running, reducing downtime and increasing production efficiency.

Q2: Can this machine produce multiple profiles?
A: Yes, the machine can be configured to produce various profiles, but switching between profiles may require additional tooling or adjustments.

Q3: What materials are compatible with this machine?
A: The machine works with galvanized steel, pre-painted steel, aluminum, and other coated materials within the specified thickness range.

Q4: How accurate is the cutting with the flying shear?
A: The flying shear system ensures high cutting accuracy, typically within ±1mm.

Q5: What is the average lifespan of the rollers?
A: With proper maintenance, the rollers can last for several years, even in high-production environments.

Q6: Is the machine suitable for small-scale operations?
A: While designed for high production, it can also cater to small-scale operations due to its flexible control system.

Q7: What safety measures are included?
A: The machine is equipped with safety guards, emergency stop buttons, and overload protection to ensure operator safety.

Q8: Can the machine be integrated into an existing production line?
A: Yes, it can be integrated with other equipment such as uncoilers, stackers, and recoilers for a seamless production line.