Standing Seam Roll Forming Machine In Kansas, USA

A Standing Seam Roll Forming Machine is a specialized equipment designed to produce standing seam metal panels used in roofing and cladding applications. These panels interlock seamlessly, providing superior waterproofing and aesthetic appeal. The machine transforms metal coils into precise profiles with a consistent, high-quality finish, catering to the demands of the construction and metal roofing industries in the USA.

Standing seam panels are highly valued for their durability, modern appearance, and ability to withstand harsh weather conditions, making them popular in residential, commercial, and industrial buildings.

Machine Specifications

1. Roller Materials:
   • High-grade steel rollers with hard chrome plating for durability and precision.
   • Heat-treated rollers to ensure longevity and consistent profiling.
2. Frame Size:
   • Heavy-duty steel frame construction.
   • Typical frame dimensions: 400mm to 600mm (varies by model).
3. Motors:
   • Main drive motor: 5–15 kW depending on production speed and capacity.
   • Servo motors for precise feeding and cutting operations.
4. Hydraulic Cutting System:
   • High-strength hydraulic blades for clean and burr-free cutting.
   • Cutting accuracy: ±0.5mm.
5. Punching and Notching:
   • Optional hydraulic punching and notching stations for custom panel designs.
6. Machine Speed:
   • Standard: 20–25 m/min.
   • High-speed options: Up to 50 m/min.
7. PLC Control System:
   • Advanced PLC system with a touchscreen interface for easy operation and adjustments.
   • Remote control capabilities for enhanced convenience.
8. Safety Features:
   • Protective safety guards and enclosures.
   • Emergency stop buttons and overload protection.
9. Panel Profile Compatibility:
   • Profile heights: 1–3 inches.
   • Material gauge: 22–26 gauge (standard).
   • Material types: Aluminum, steel, galvanized steel, and copper.
10. Dimensions:
    • Machine length: 6–12 meters (varies by model).
    • Width: 1.2–1.8 meters.
    • Height: 1.5–2 meters.
11. Power Requirements:
    • Voltage: 220V/380V/440V, 50/60 Hz, 3-phase (customizable for the USA market).

Extras and Options

• Uncoilers and Recoilers: Manual or hydraulic options for efficient coil handling.
• Stackers: Automatic stackers for easy material handling.
• Remote PLC Systems: Enables operators to monitor and adjust machine settings remotely.
• Leveling System: Ensures perfectly flat panels before forming.
• Automatic Lubrication System: Reduces wear and tear for longer machine life.
• Roller Change Mechanism: For quick profile changes.

Setup and Installation

1. Site Preparation: Ensure a flat and stable base for the machine.
2. Machine Assembly: Assemble the components as per the manufacturer’s manual.
3. Power Connection: Connect to the appropriate power supply with necessary safety measures.
4. Calibration: Adjust roller alignment and material feed for the required profile.
5. Trial Run: Perform test runs to ensure accuracy and quality of panels.
6. Training: Provide operator training for smooth and safe operation.

Maintenance Requirements

• Daily Checks: Inspect rollers, cutting blades, and alignment.
• Lubrication: Regularly lubricate moving parts to prevent wear.
• Cleaning: Clean the machine after each use to remove debris and prevent rust.
• Periodic Maintenance: Replace worn parts like rollers and blades as needed.
• Software Updates: Keep PLC software updated for optimal performance.

Frequently Asked Questions

1. What is the price range of a standing seam roll forming machine in the USA?
   • The price typically ranges from $30,000 to $100,000 depending on the machine's features, speed, and capacity.
2. What materials can be used with this machine?
   • Aluminum, steel, galvanized steel, and copper are common materials used for standing seam profiles.
3. What is the average lead time for delivery and installation?
   • Delivery and installation usually take 6–8 weeks, depending on the manufacturer and location.
4. Can the machine produce multiple panel profiles?
   • Yes, with adjustable rollers or interchangeable cassettes, the machine can produce various standing seam profiles.
5. Is operator training included in the purchase?
   • Most manufacturers or sellers provide training as part of the package to ensure efficient operation.
6. What is the warranty period for these machines?
   • Warranty periods range from 12 months to 24 months, covering parts and labor.
7. How does this machine comply with USA safety standards?
   • Machines are designed with safety features like guards, emergency stops, and compliance with OSHA standards.
8. Can the machine be customized for specific requirements?
   • Yes, machines can be tailored for different profiles, material gauges, and power supply requirements.