C and Z Girt roll forming machine California, USA

C and Z Girt Roll Forming Machines are versatile and essential tools in the construction industry, primarily used to produce C and Z-shaped structural profiles for building frameworks. These machines are tailored to meet the specific demands of projects in California, ensuring compliance with local construction standards and regulations.

Machine Description

The C and Z Girt Roll Forming Machine is a state-of-the-art system designed to produce high-precision profiles efficiently and reliably. Its robust design makes it ideal for manufacturing components for commercial, industrial, and residential structures. This machine is particularly suited for California’s construction industry, where the demand for high-quality structural profiles is significant due to the state’s rigorous building codes and diverse construction projects.

This machine’s standout feature is its ability to switch between producing C and Z girts seamlessly, minimizing downtime and increasing productivity. With advanced automation and control systems, it offers exceptional accuracy, speed, and ease of use.

Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Included

Profiles Produced

This machine is capable of producing both C and Z profiles with high precision.
Profile Specifications:

• Width Range: 5" to 12"
• Material Thickness: Variable (adjustable depending on project requirements)
• Materials Used: Steel (galvanized, stainless), aluminum, and other construction-grade metals.

These profiles are widely used in applications like:

• Wall and roof purlins
• Structural framing
• Support beams for pre-engineered buildings
• Solar panel mounting systems

Key Features

1. Hydraulic Shear Cutting: Ensures clean, precise cuts without deforming the profile.
2. Variable Coil Width Support: Allows for flexibility in production based on project requirements.
3. High Speed and Efficiency: Produces profiles at speeds of up to 60 ft/min.
4. Delta PLC Control System: Provides easy programming, accurate operation, and enhanced automation.
5. Robust Safety Features: Includes full safety covers for operator protection, complying with OSHA standards.
6. Seamless Switching: Quickly transitions between C and Z profiles, optimizing workflow.

Why Choose This Machine in California?

California’s construction industry demands compliance with stringent regulations and eco-friendly practices. This machine:

• Ensures high-quality production standards to meet California’s seismic and building code requirements.
• Reduces waste with precise cutting and forming processes.
• Supports eco-friendly construction by accommodating materials like recycled steel.

Setup and Maintenance

Setup Process:

1. Position the machine on a level surface with adequate space (minimum 60 ft x 12 ft).
2. Connect to a stable 480V, 3-phase power supply.
3. Load the coil and program the Delta PLC system for the desired profile specifications.

Maintenance Requirements:

• Regularly lubricate forming rollers and moving parts.
• Inspect hydraulic systems for leaks and maintain fluid levels.
• Check and clean safety covers and electrical connections periodically.

Question and Answer Section

Q1: Can this machine produce custom profile sizes?
A1: Yes, the machine can be adjusted to produce custom profiles within the 5" to 12" range.

Q2: What materials can be used in this machine?
A2: The machine supports various construction-grade metals, including galvanized steel, stainless steel, and aluminum.

Q3: Is the machine suitable for seismic-compliant construction?
A3: Absolutely. The machine produces high-quality structural profiles that meet California’s seismic building codes.

Q4: How long does it take to switch between C and Z profiles?
A4: The seamless switching system allows the transition in less than 15 minutes.

Q5: What is the lifespan of the machine?
A5: With proper maintenance, the machine can last over 15 years, even with regular use.

Q6: Are training and installation support provided?
A6: Yes, comprehensive training and on-site installation support are available to ensure smooth operation.

This C and Z Girt Roll Forming Machine offers the perfect combination of efficiency, durability, and flexibility, making it an ideal investment for construction projects across California.