C and Z Girt roll forming machines are essential for producing high-strength, precision-engineered structural components widely used in construction and industrial applications. These machines are designed to create profiles with consistent accuracy, making them ideal for various industries in Oregon, such as steel building fabrication, solar panel installations, and infrastructure development.
Machine Description
The C and Z Girt roll forming machine is a versatile and robust piece of equipment capable of producing both C and Z girts by simply adjusting the setup. It supports a wide range of profile sizes and material specifications, catering to the needs of local construction and metal fabrication industries in Oregon. With high-speed operation and advanced automation, the machine is engineered to maximize productivity while ensuring safety and efficiency.
Specifications
Profile Range: 5" to 12"
Coil Width: Variable
Forming Speed: 50 - 60 ft/min
Material Thickness: Variable
Machine Weight: 15 tons
Machine Footprint: 60 ft x 12 ft
Main Power: 32 HP, 480V, 3-phase
Roller Stations: 21
Cutting Type: Hydraulic shear
Control System: Delta PLC for precise and user-friendly operation
Safety Features: Full safety covers to ensure operator protection
Profiles Related to the Machine
The C and Z Girt roll forming machine is capable of producing high-precision profiles suitable for various applications, including:
C-Girts: Used in structural steel framing, these profiles provide excellent strength and versatility for horizontal and vertical applications.
Z-Girts: Widely used as secondary structural members in wall and roof framing systems, offering efficient load distribution and ease of installation.
Profile Specifications
Width Range: 5" to 12"
Material Gauge: Variable, supporting both light and heavy gauges
Material Type: Steel, galvanized steel, aluminum, or other metals
Key Features and Benefits
High Forming Speed: With a speed of 50-60 ft/min, the machine ensures high productivity for demanding projects.
Adjustable Profiles: Quick changeover between C and Z profiles to adapt to project needs.
Precision Engineering: Hydraulic shear cutting ensures clean and accurate cuts with minimal material wastage.
Automation and Control: The Delta PLC system allows for easy setup, monitoring, and adjustment, reducing downtime and operator effort.
Safety and Compliance: Full safety covers comply with local and international safety standards, protecting operators in busy work environments.
Applications in Oregon
Steel Building Construction: C and Z girts are extensively used in framing systems for industrial and commercial buildings in Oregon.
Solar Panel Installations: As a renewable energy hub, Oregon’s solar industry benefits from these profiles in mounting systems.
Infrastructure Development: The durability and versatility of these profiles make them suitable for highway barriers, bridges, and other infrastructure projects.
Setup and Installation
Delivered as a complete package, the machine includes detailed setup instructions.
Professional installation services can be provided locally in Oregon to ensure optimal performance.
Training sessions are available for operators to maximize efficiency and maintain safety standards.
Maintenance
Regular Cleaning: Remove debris and residues from rollers and stations.
Lubrication: Periodically lubricate the roller stations and moving parts to minimize wear and tear.
Inspection: Check for alignment and wear on rollers, shear blades, and PLC components.
Calibration: Verify Delta PLC settings for optimal performance.
Questions and Answers
Q: What materials can this machine process? A: The machine can process various metals, including galvanized steel, aluminum, and standard steel, with variable material thicknesses.
Q: Can the machine handle custom profile sizes? A: Yes, the machine supports custom sizes within the range of 5" to 12" width and variable material thickness.
Q: What is the power requirement for this machine? A: The machine requires 32 HP, 480V, and a 3-phase power supply.
Q: Is the machine suitable for high-volume production? A: Yes, with a forming speed of 50-60 ft/min, it is ideal for high-volume production demands.
Q: How long does it take to switch between C and Z profiles? A: The machine features an easy setup for profile adjustments, typically taking 20-30 minutes.
Q: Are spare parts and service available in Oregon? A: Yes, spare parts and local service support are readily available in Oregon.
Q: Does the machine include safety features? A: Absolutely. The machine is equipped with full safety covers to protect operators during operation.
