C and z roll forming machine Qatar

The C and Z roll forming machine is a versatile and efficient solution for manufacturing high-quality C and Z-shaped purlins, essential components in steel structures, roofing, and wall cladding systems. These purlins are widely used in Qatar’s construction sector, particularly in industrial, commercial, and residential projects due to their structural stability and lightweight properties.

This machine is capable of producing both C and Z profiles with quick adjustments, minimizing downtime and maximizing productivity. Its robust construction ensures long-lasting performance under heavy-duty operations, even in Qatar’s challenging climate and high-demand construction environments.

Specifications

1. Frame Structure:
   • Heavy-duty steel frame with high-strength welding.
   • Anti-corrosion coated to withstand Qatar's humid and saline conditions.
2. Rollers:
   • Material: High-grade Cr12 or GCr15 steel with chrome plating.
   • Number of rollers: Typically 14–20 stages, depending on profile design.
   • Heat-treated for long-term durability.
3. Material Input:
   • Coil Material: Galvanized steel, aluminum, or high-tensile steel.
   • Coil Thickness: 1.5 mm to 3.0 mm.
   • Coil Width: Adjustable for various sizes.
4. Machine Speed:
   • Working speed: 10–20 m/min (can be customized for high-speed operations).
   • Hydraulic cutting speed synchronization.
5. Motor and Drive:
   • Main Motor Power: 7.5–15 kW (depending on machine size and production capacity).
   • Transmission: Chain-driven or gear-driven for precision.
6. Cutting System:
   • Hydraulic cutting with mold steel blades.
   • Automatic length measurement and precision cutting.
7. Control System:
   • PLC system with touchscreen (Siemens or Delta preferred for local availability in Qatar).
   • Multi-language interface for ease of operation.
   • Remote diagnostic and adjustment capabilities.
8. Profile Change System:
   • Automatic or manual C to Z profile switching.
   • Quick-change design minimizes downtime.
9. Dimensions:
   • Machine Size: 8m–12m in length.
   • Weight: 8–10 tons (varies by customization).
10. Power Supply:
    • Voltage: 380V, 50 Hz, 3-phase (compatible with Qatar’s power standards).
    • Optional voltage customization.
11. Safety Features:
    • Full safety enclosure with emergency stop buttons.
    • Overload protection for electrical and hydraulic systems.
12. Optional Add-ons:
    • Automated stacker system for finished products.
    • Uncoiler (manual or automatic, 5–10 tons).
    • Leveling system for coil handling.
    • Punching system for bolt holes (hydraulic or servo-controlled).

Applications in Qatar

1. Construction Industry:
   • Warehouses, factories, and hangars.
   • Commercial and residential building frameworks.
2. Oil and Gas Infrastructure:
   • Support structures for pipelines and machinery.
3. Renewable Energy:
   • Mounting structures for solar panels.

Setup and Installation

1. Foundation:
   • Requires a flat and stable surface, typically reinforced concrete.
   • Machine alignment ensures smooth operation.
2. Assembly:
   • Delivered in pre-assembled modules for quick installation.
   • Requires local technical expertise or the manufacturer’s team for setup.
3. Testing:
   • Calibration and testing of profiles to meet desired specifications.
   • Trial runs to ensure precision.
4. Training:
   • Onsite or remote training for operators.
   • Guidance on maintenance and troubleshooting.

Maintenance Requirements

1. Routine Checks:
   • Inspect rollers and bearings for wear and tear.
   • Check hydraulic and electrical systems regularly.
2. Lubrication:
   • Regularly lubricate moving parts and the chain/gear system.
3. Cleaning:
   • Keep the machine free from dust and debris to avoid jams.
   • Clean rollers to prevent material contamination.
4. Spare Parts:
   • Maintain a stock of essential spare parts, such as blades and rollers, for uninterrupted operation.

Pricing in Qatar

• Basic Model: Starting from $30,000.
• Mid-Range Model with Additional Features: $50,000–$70,000.
• High-End Fully Automated Model: $90,000 and above.

Prices may vary based on customization, shipping, and installation services.

FAQs:

Q1: What materials can the C and Z roll forming machine process?
A1: The machine can process galvanized steel, aluminum, and high-tensile steel with thicknesses ranging from 1.5 mm to 3.0 mm. It is ideal for producing durable purlins suitable for Qatar’s construction standards.

Q2: Can the machine switch between C and Z profiles quickly?
A2: Yes, most machines offer a quick-change mechanism that allows operators to switch between C and Z profiles in as little as 10–15 minutes, ensuring high efficiency.

Q3: Is this machine suitable for Qatar’s climate?
A3: Absolutely. The machine's components are coated to resist corrosion and are designed for durability under humid and saline conditions.

Q4: What is the typical lead time for delivery and installation in Qatar?
A4: Delivery generally takes 6–8 weeks, with installation and testing requiring an additional 1–2 weeks.

Q5: Are local technical support and spare parts available in Qatar?
A5: Many manufacturers provide remote support and maintain a network of partners in Qatar for technical assistance and spare parts.

Q6: How does this machine handle precision cutting?
A6: The hydraulic cutting system is synchronized with the machine's PLC for precise length measurement and cutting accuracy within ±1 mm.

Q7: What are the warranty terms?
A7: The standard warranty is 1 year for major components, with extended warranties available upon request.