C channel roll forming machine Germany

A C Channel Roll Forming Machine is a highly efficient industrial tool designed to produce C-shaped metal profiles from coiled steel. These profiles are widely used in the construction and infrastructure sectors, including frameworks, supports, and roofing structures. The machine is engineered to offer high precision, durability, and ease of operation, meeting the diverse needs of industries in Germany.

The German market places high value on robust machinery with advanced technology to ensure compliance with EU standards and seamless integration into automated manufacturing lines.

Specifications

The specifications of a C Channel Roll Forming Machine can vary depending on customization, but here are the typical features:

1. Material Compatibility:
   • Materials: Galvanized steel, stainless steel, carbon steel, aluminum
   • Thickness Range: 1.5 mm to 5.0 mm
   • Width Range: 100 mm to 500 mm (depending on the coil)
2. Rollers:
   • Material: GCr15 steel, heat-treated for durability
   • Roller Stations: 10–20 stations (varies based on profile complexity)
   • Roller Coating: Chrome-plated for corrosion resistance
3. Machine Dimensions:
   • Length: 10–12 meters
   • Width: 1.5–2.0 meters
   • Height: 1.5–2.0 meters
4. Cutting System:
   • Type: Hydraulic cutting or servo-controlled cutting
   • Blade Material: Cr12Mov steel, heat-treated
5. Control System:
   • PLC (Programmable Logic Controller) with a touchscreen interface
   • Language Options: German, English, and more
   • Features: Automatic length measurement, profile adjustment, and fault diagnostics
6. Power Requirements:
   • Main Motor Power: 15–30 kW
   • Hydraulic Motor Power: 5.5–11 kW
   • Voltage: 380V/50Hz (customizable for German industrial standards)
7. Speed:
   • Production Speed: 10–25 meters per minute
8. Optional Features:
   • Automatic stacker
   • Decoiler and recoiler (5–10 tons capacity)
   • Punching systems for custom holes and slots
   • Remote control and troubleshooting capabilities

Advantages of C Channel Roll Forming Machines in Germany

1. High Efficiency: Automated systems ensure quick and precise production, reducing labor costs.
2. Customizable Profiles: Easily adjustable rollers cater to different C channel dimensions.
3. Durability: German industries benefit from machines built with top-grade steel and advanced heat treatment.
4. Compliance with EU Standards: Ensures the machine adheres to safety and environmental regulations.
5. Seamless Integration: Fits well with existing automated production lines.

Applications in Germany

1. Construction Industry: Used in structural frameworks, roofing, and support beams.
2. Automotive Sector: Components for vehicle chassis and reinforcement.
3. Energy and Utilities: Frames for solar panels and wind turbines.
4. Warehouse Shelving: Manufacturing shelves and storage racks.

Question and Answer Section

Q1: What materials can the C Channel Roll Forming Machine handle?
A: The machine can process galvanized steel, stainless steel, carbon steel, and aluminum, with thicknesses ranging from 1.5 mm to 5.0 mm.

Q2: Is the machine suitable for large-scale production?
A: Yes, with production speeds of up to 25 meters per minute and customizable features, it is ideal for high-volume manufacturing.

Q3: How is the machine powered?
A: The machine operates on a three-phase power supply, typically 380V/50Hz, which is standard in Germany. Custom power configurations are also available.

Q4: Can I produce different sizes of C channels with one machine?
A: Yes, the rollers and cutting systems are adjustable, allowing the production of various sizes and profiles.

Q5: Are there maintenance requirements?
A: Regular maintenance includes lubrication of moving parts, inspection of rollers and cutters for wear, and periodic PLC system updates.

Q6: Does the machine meet German and EU safety standards?
A: Yes, the machine is equipped with safety guards, emergency stops, and CE certification to ensure compliance.

Q7: Can I add custom features, such as punching systems?
A: Absolutely, the machine can be customized with punching systems, stackers, and other optional extras to meet specific industrial needs.