C purlin and girts roll forming machine USA

The C Purlin and Girts Roll Forming Machine is a versatile and high-performance machine designed for the production of structural profiles widely used in the construction and steel framing industries. This machine is optimized to meet the specific demands of the U.S. market, including compliance with American standards, advanced safety features, and robust construction for durability and reliability. Its automated controls and variable settings allow precise customization for different profile sizes and materials.

This machine is ideal for manufacturing structural components such as C-shaped purlins and girts, which are critical for supporting roofs and walls in metal buildings, warehouses, and commercial structures.

Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50–60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Roll Forming Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Yes

Profiles Related to This Machine

The machine can produce a wide range of profiles for structural and construction applications, including:

1. C Purlins: C-shaped profiles used to provide structural support in roofing and wall systems.
2. Girts: Horizontal structural members placed between columns to support wall panels.
3. Custom Profiles: The machine’s adjustable settings allow for creating custom dimensions within the specified range.

Profile Dimensions:

• Width: 5" to 12"
• Thickness: Customizable based on material requirements

Materials Processed:

• Mild steel, galvanized steel, and high-tensile steel
• Thickness varies depending on project requirements and material strength

Machine Features

1. High Forming Speed: The machine operates at 50–60 feet per minute, ensuring efficiency for high-volume production.
2. Hydraulic Shear Cutting: Provides clean, accurate cuts without burrs or distortion.
3. Delta Control System: User-friendly PLC system with a touchscreen interface for seamless operation and control over machine settings.
4. Safety Features: Equipped with full safety covers and emergency stops to ensure operator safety during operation.
5. Durable Construction: The robust frame and high-quality rollers ensure precision forming and long machine life.

Setup and Installation

• Space Requirements: 60 ft x 12 ft footprint ensures easy integration into most manufacturing facilities.
• Power Supply: Requires 480V, 3-phase power.
• Coil Loading: Equipped with an automated coil car and uncoiler system for smooth material handling.

Maintenance

Regular maintenance includes:

• Lubrication of rollers and moving parts.
• Inspection of the hydraulic system and cutting shear.
• Calibration of control systems to ensure accurate profile forming.
• Cleaning and tightening of safety covers and guards.

Questions and Answers

Q1: What materials can this machine process?
A1: The machine can process mild steel, galvanized steel, and high-tensile steel with variable thicknesses, depending on the profile requirements.

Q2: Is the machine customizable for different profile sizes?
A2: Yes, the machine is fully adjustable to produce profiles ranging from 5" to 12" in width, with variable material thicknesses.

Q3: How does the machine ensure operator safety?
A3: The machine is equipped with full safety covers, emergency stop buttons, and complies with U.S. safety regulations.

Q4: What is the forming speed of the machine?
A4: The machine operates at a forming speed of 50–60 feet per minute, making it suitable for high-volume production.

Q5: What is the main power requirement for this machine?
A5: The machine requires 32 HP power with a 480V, 3-phase supply.

Q6: Can the machine handle different coil widths?
A6: Yes, the machine is designed for variable coil widths, providing flexibility for different project needs.

Q7: What industries use C purlins and girts?
A7: These profiles are extensively used in the construction industry, including metal buildings, warehouses, and commercial structures.