C purlin roll forming machine in Canada

A C Purlin Roll Forming Machine is an advanced piece of equipment designed to produce high-quality C-shaped steel purlins used widely in construction projects for structural support. The machine transforms steel coils into precise purlin profiles through a continuous process of uncoiling, leveling, punching, forming, and cutting.

C purlins are a critical component in pre-engineered buildings, roofing systems, and wall structures, providing stability and durability. Canadian construction industries prefer C purlins for their lightweight nature, high strength-to-weight ratio, and ease of installation, making this machine an essential investment for manufacturers catering to these needs.

Specifications

1. General Specifications:

• Material Thickness: 1.5mm – 3.0mm (customizable)
• Material Type: Galvanized steel, carbon steel, or stainless steel
• Profile Width: 80mm – 300mm
• Profile Height: 40mm – 80mm
• Material Yield Strength: Up to 350 MPa

2. Machine Components:

• Uncoiler: Hydraulic or manual, with a capacity of 3-5 tons
• Leveling System: Ensures material flatness before forming
• Roller System:
  • Material: High-grade chrome-plated steel
  • Roller Stations: 16–20 stations (depending on the profile)
• Punching Unit: Servo-driven hydraulic punching for holes or slots
• Cutting System: Hydraulic post-cutting with hardened alloy blades
• Drive System: Chain or gear-driven
• PLC Control System: Touchscreen interface for setting parameters and monitoring
• Motors:
  • Main Motor Power: 7.5kW – 15kW
  • Hydraulic Motor Power: 5.5kW – 7.5kW

3. Performance:

• Production Speed: 10–15m/min (adjustable with punching)
• Precision: ±0.5mm cutting and punching accuracy
• Power Requirements: 380V, 3-phase, 50Hz (customizable for Canadian standards)

4. Optional Extras:

• Automatic stackers for efficient material handling
• Remote PLC system for machine monitoring
• Decoilers and recoilers for streamlined coil management

Setup and Installation

The machine requires professional setup to ensure proper alignment and operation. Canadian manufacturers must consider factors like space, power supply, and skilled operators. The machine typically comes with detailed installation instructions, on-site technician support, and training sessions.

Maintenance Requirements

• Regular Lubrication: Rollers, bearings, and chains need consistent lubrication.
• Routine Cleaning: Prevent material buildup on rollers and guides.
• Inspection: Periodically check for wear and tear on rollers, blades, and hydraulic systems.
• Software Updates: Ensure the PLC system is updated for optimal performance.
• Replacement Parts: Keep essential spare parts, like rollers and blades, readily available.

Frequently Asked Questions (FAQs)

1. What are the primary applications of C purlins in Canada?
C purlins are commonly used in pre-engineered buildings, industrial warehouses, residential projects, and roofing systems due to their lightweight yet strong structural properties.

2. Can the machine produce profiles other than C purlins?
Yes, some C Purlin Roll Forming Machines come with interchangeable rollers or adjustable forming systems to produce Z purlins or other shapes.

3. Is the machine compatible with Canadian electrical standards?
Yes, the machine can be customized to meet Canadian electrical requirements, such as 380V, 3-phase, 60Hz systems.

4. What factors should I consider when buying this machine in Canada?

• Profile specifications required for your projects
• Material yield strength
• Production speed and precision
• Compliance with Canadian safety and electrical standards

5. How is shipping and import handled in Canada?
Machines are typically shipped via sea freight, and importers must account for duties, taxes, and delivery timelines. It's recommended to work with experienced customs brokers to ensure smooth clearance.

6. What is the expected lifespan of a C Purlin Roll Forming Machine?
With proper maintenance, the machine can last 10–15 years or more.

7. Does the machine come with warranty support in Canada?
Most manufacturers offer a 1–2 year warranty, covering key components like rollers, motors, and PLC systems.

Conclusion

The C Purlin Roll Forming Machine is an indispensable asset for manufacturers serving Canada’s construction industry. Its efficiency, precision, and adaptability make it a worthwhile investment. By understanding the specifications, setup requirements, and maintenance needs, buyers can ensure long-term productivity and reliability.