C purlin roll forming machine in Hong Kong

Description

The C Purlin Roll Forming Machine is a specialized industrial machine designed to manufacture C-shaped metal purlins commonly used in steel frame structures for buildings, roofing, and wall applications. These C purlins serve as critical support structures, providing stability and strength to various metal and steel constructions. The machine is engineered to produce consistent, high-quality profiles with precision, catering to industries that prioritize durability, efficiency, and customization.

Typically, the C Purlin Roll Forming Machine is built for continuous and high-speed production, enabling the creation of profiles in various sizes and material thicknesses. This machine is known for its ability to process materials like galvanized steel, cold-rolled steel, and other durable alloys, making it versatile and adaptable for a range of structural requirements.

Specifications

• Roller Material: High-grade steel, often with a heat-treated chromium coating for durability and wear resistance.
• Frame Structure: Heavy-duty welded steel for stability, designed to minimize vibrations during high-speed operations.
• Hydraulic Cutting System: Utilizes a hydraulic cutter with hardened steel blades, ensuring clean, precise cuts without deformation.
• Punching & Notching: Includes optional hydraulic punching and notching units for creating holes or slots in profiles as needed.
• Servo Motor Drive: Equipped with high-torque servo motors for precise control over the speed and positioning of the material.
• PLC System: Advanced PLC (Programmable Logic Controller) integrated with a touchscreen HMI for user-friendly control, programming, and diagnostics.
• Machine Speed: Standard speed ranges from 15-30 meters per minute; high-speed options available.
• Profile Sizes: Capable of producing C purlins with widths between 80mm to 300mm, adjustable to meet specific profile requirements.
• Material Gauge: Processes thicknesses between 1.5 mm to 3.5 mm, depending on the material strength.
• Safety Features: Includes safety guards, emergency stop functions, and optional light curtains to ensure operator safety.
• Power Supply: Typically 380V, 50Hz, 3-phase; customizable for other regional requirements.
• Additional Features: Option for remote PLC control system, coil car tipper, automatic stackers, and material leveling system.

Optional Extras

• Automatic Stackers: For easier collection and stacking of finished profiles.
• Remote PLC Systems: Allowing remote monitoring and adjustments.
• Leveling Systems: Ensures straightness and flatness of the material before entering the roll forming process.
• Coil Car Tipper: For automatic feeding and positioning of coils.

Setup and Installation

Setting up the C Purlin Roll Forming Machine requires a stable floor surface with enough space for the machine and its accessories. Installation typically involves connecting the machine to a compatible power source, configuring the PLC controls, and running initial test profiles to ensure proper calibration.

Maintenance Requirements

Regular maintenance includes:

1. Lubricating the moving parts such as rollers, gears, and servo motors.
2. Inspecting the hydraulic system for leaks or pressure inconsistencies.
3. Cleaning the machine to remove metal shavings and dust that may accumulate during production.
4. Testing the PLC system and motor controls to ensure they remain responsive and accurate.

Frequently Asked Questions (FAQs)

1. What materials can be processed with a C Purlin Roll Forming Machine?

• Most C Purlin Roll Forming Machines are designed to handle galvanized steel, cold-rolled steel, stainless steel, and certain aluminum alloys. The materials should have a thickness between 1.5 mm and 3.5 mm for optimal results.

2. Can the machine produce different sizes of C purlins?

• Yes, the machine can be adjusted to produce C purlins of various widths, typically ranging from 80mm to 300mm, making it versatile for different construction requirements.

3. How long does it take to set up and calibrate the machine?

• The initial setup and calibration can take several hours to a day, depending on the complexity of the profile and any customizations. After the initial setup, changing to different sizes or specifications is faster, often taking only 20-30 minutes.

4. Is this machine suitable for high-volume production?

• Absolutely. The machine is designed for continuous, high-speed operation, making it ideal for high-volume production environments such as manufacturing plants and construction supply factories.

5. What is the expected lifespan of a C Purlin Roll Forming Machine?

• With proper maintenance, a C Purlin Roll Forming Machine can last 10-15 years or more. Key components like rollers and hydraulic systems should be inspected and serviced regularly to maintain peak performance.

6. Can the machine be operated remotely?

• Yes, many models come with a remote PLC control option, allowing operators to monitor and adjust settings from a distance, which is beneficial for larger production facilities.

7. How energy-efficient is this machine?

• These machines are relatively energy-efficient, designed to minimize power consumption. The exact energy efficiency depends on the motor specifications and operational settings.

8. What are the maintenance costs associated with the C Purlin Roll Forming Machine?

• Maintenance costs are generally low, limited to periodic lubrication, hydraulic fluid replacement, and occasional component checks. However, costs may vary based on machine usage and environmental factors.

9. Does the machine support customization for different profiles?

• Yes, the machine can be customized to produce profiles with different punching patterns, notching, and sizes to meet specific structural requirements.

10. Are there any safety considerations for operators?

• Yes, safety features include emergency stop buttons, safety guards, and optional light curtains. Operators should always wear appropriate personal protective equipment and follow safety guidelines when working with the machine.

The C Purlin Roll Forming Machine is an essential tool in modern steel construction, combining precision, versatility, and durability to produce high-quality structural components. Whether for small projects or large-scale construction, this machine delivers efficiency and reliability across a wide range of industrial applications.