C purlin roll forming machine in the USA

C Purlin Roll Forming Machines are essential equipment in the construction and metal building industries. These machines are specifically designed to produce C-shaped steel purlins used in the structural framework of roofs and walls in buildings, warehouses, and industrial complexes.

Machine Description

A C Purlin Roll Forming Machine is engineered to produce purlins of various sizes and thicknesses with high precision and efficiency. The machine's robust construction and advanced automation ensure consistent quality and performance. The final products are widely used for supporting roofs and walls in lightweight and heavy steel structures.

This machine can produce purlins from materials like galvanized steel, mild steel, and high-tensile steel. Many models offer adjustable sizes, enabling seamless switching between different dimensions without requiring time-intensive adjustments.

Specifications

1. Roller Materials

• Material: High-grade GCr15 steel or 45# steel with heat treatment.
• Chrome plating: Ensures longevity and wear resistance.

2. Hydraulic Cutting System

• Cutting blade: Cr12Mov steel with heat treatment for durability.
• Hydraulic motor: 5.5–7.5 kW.
• Cutting precision: ±1.0 mm.

3. Profile Sizes

• Width: 80–300 mm (customizable).
• Height: 30–80 mm (customizable).
• Thickness: 1.5–3.0 mm.

4. Servo Motors

• Drive motor power: 11–15 kW (depending on model).
• Feeding motor: Servo-driven for precision.

5. Frame Construction

• Frame: Heavy-duty welded steel construction.
• Structure: Independent stands for better durability and strength.

6. PLC Control System

• Control type: Siemens, Mitsubishi, or similar advanced PLCs.
• Touchscreen interface: For easy operation.
• Functions: Size adjustment, production count, speed control.

7. Machine Speed

• Production speed: 10–20 meters per minute (can vary based on material and profile complexity).

8. Safety Features

• Guards: Safety enclosures around rollers and cutters.
• Emergency stop: Easy-to-access emergency stop buttons.

9. Additional Features

• Quick-change system: For switching between profiles.
• Optional punching: For holes and slots as per client requirements.
• Coil weight capacity: Up to 5 tons.

C Purlin Applications in the USA

1. Residential Construction: Roof trusses and wall supports.
2. Commercial Projects: Shopping malls, office buildings, and warehouses.
3. Industrial Use: Factories, storage units, and agricultural buildings.
4. Infrastructure: Bridges, tunnels, and prefabricated structures.

Question and Answer Section

Q1: What materials can be processed with a C Purlin Roll Forming Machine?
A: The machine can process galvanized steel, mild steel, and high-tensile steel. The material gauge typically ranges from 1.5 mm to 3.0 mm.

Q2: Can this machine produce multiple sizes of C purlins?
A: Yes, most machines offer adjustable rollers and PLC systems that allow the production of various sizes without changing tools.

Q3: What is the average production speed?
A: The production speed varies from 10 to 20 meters per minute depending on the material and profile requirements.

Q4: Are there any customization options available?
A: Yes, machines can be customized to include features like punching, additional profile sizes, and higher speed capabilities.

Q5: What is the maintenance requirement for this machine?
A: Regular lubrication, roller cleaning, and PLC software updates are necessary to ensure smooth and long-term operation. Periodic inspections of hydraulic and electrical systems are also recommended.

Q6: Is the machine compliant with U.S. safety standards?
A: Most machines designed for the U.S. market comply with OSHA safety standards and feature protective guards, emergency stop systems, and automated controls.

Q7: Can the machine handle profiles for heavy-duty applications?
A: Yes, the machine is capable of producing high-strength C purlins suitable for heavy-duty structural applications.

Q8: What is the price range for C Purlin Roll Forming Machines in the USA?
A: The price typically ranges from $50,000 to $120,000, depending on the features, size range, and automation level.

Q9: How long does it take to set up and install the machine?
A: Installation and setup usually take 3–5 days with a professional technician.

Q10: Can I use this machine for mass production?
A: Absolutely! The machine is designed for high efficiency, making it suitable for both small-scale and mass production.