C section steel purlin roll forming machine USA

The C Section Steel Purlin Roll Forming Machine is an advanced and efficient solution for manufacturing high-quality steel purlins, widely used in construction and structural applications in the United States. These purlins serve as critical components in roofing and wall systems, providing durability, lightweight support, and ease of installation.

Designed to meet the demands of the U.S. construction industry, this machine incorporates precision engineering, advanced controls, and a robust build. It offers versatility, allowing manufacturers to produce a wide range of C-section profiles with consistent quality and performance.

Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable, compatible with multiple input sizes
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable, suitable for diverse applications
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 Hp, 480V, 3-phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear for precision and minimal material waste
• Control System: Delta PLC for easy operation and high accuracy
• Safety Covers: Included for enhanced operator safety

Machine Description

The C Section Steel Purlin Roll Forming Machine is built to deliver high performance in demanding manufacturing environments. Its robust construction and modular design ensure long-term reliability and flexibility. With a focus on efficiency and precision, the machine includes the following features:

1. Variable Profile Production
   The machine accommodates profiles ranging from 5" to 12", making it suitable for diverse structural applications in commercial, residential, and industrial projects.
2. High-Speed Production
   With a forming speed of 50–60 ft/min, it supports high-volume production while maintaining excellent accuracy.
3. Hydraulic Shear Cutting
   The hydraulic shear ensures clean and precise cuts, reducing waste and enhancing the overall product quality.
4. Delta PLC Control System
   The Delta PLC system offers user-friendly controls, automatic adjustments, and seamless integration with other manufacturing processes.
5. Durable and Safe
   The machine's safety covers and heavy-duty construction ensure operator protection and durability under high workloads.
6. Energy Efficiency
   Powered by a 32 Hp motor with a 480V, 3-phase supply, the machine is optimized for energy-efficient operation.

Profile Specifications

The machine produces high-quality C-section profiles with the following specifications:

• Profile Size: 5" to 12"
• Material Thickness: Variable, depending on application needs
• Material Options: Galvanized steel, high-tensile steel, and other metals
• Coil Width: Variable, adjustable for diverse input sizes

Applications

This machine is ideal for manufacturing steel purlins used in:

• Roof and wall structural supports
• Industrial and commercial building frameworks
• Agricultural structures
• Warehouses and factories
• Prefabricated building systems

Setup and Installation

The C Section Steel Purlin Roll Forming Machine is delivered as a turnkey solution, complete with on-site setup and training. The installation process includes:

1. Positioning the machine in a suitable area (60 ft x 12 ft footprint required).
2. Electrical and hydraulic connections to a 480V, 3-phase power supply.
3. Calibration and testing to ensure optimal performance.
4. Operator training on the Delta PLC system and safety protocols.

Maintenance Requirements

• Regular Inspection: Periodic checks of rollers, hydraulic systems, and cutting blades.
• Lubrication: Ensure proper lubrication of moving parts to reduce wear and tear.
• Control System Updates: Keep Delta PLC software updated for improved performance.
• Safety Checks: Regularly inspect safety covers and emergency stops.

Question and Answer Section

Q1. What materials can be used with this machine?
A1. The machine supports various materials, including galvanized steel and high-tensile steel, with variable thickness for diverse applications.

Q2. Can the machine produce other profiles besides C-sections?
A2. While it specializes in C-section profiles, the machine can be customized or reconfigured to produce other similar profiles upon request.

Q3. How long does it take to install and set up the machine?
A3. Installation and setup typically take 2-3 days, including operator training.

Q4. What safety features are included?
A4. The machine includes safety covers and emergency stop mechanisms, ensuring operator safety during operation.

Q5. Is the machine suitable for high-volume production?
A5. Yes, with a forming speed of 50–60 ft/min, the machine is designed for high-volume manufacturing.

Q6. What is the power requirement for this machine?
A6. The machine requires a 480V, 3-phase power supply with a 32 Hp motor.

Q7. Does the machine come with a warranty?
A7. Yes, a standard one-year warranty covers manufacturing defects, with extended warranties available upon request.