The C6 Drip Edge Cold Roll Forming Machine is a highly specialized piece of equipment designed for the production of C6 drip edge profiles. These profiles are essential components in roofing and siding applications, helping to direct water away from underlying structures and prevent water damage. This machine offers precision, durability, and efficiency, making it a top choice for manufacturers aiming to produce high-quality drip edge products consistently.

Built with cutting-edge technology, the C6 Drip Edge Roll Forming Machine is equipped with advanced automation systems, ensuring minimal manual intervention and reduced errors during operation. Its robust frame and efficient roll-forming stations make it capable of handling various materials while maintaining accuracy and speed.

Machine Specifications:

1. Roller Materials:
   • Material: High-grade GCr15 steel with chrome coating for durability.
   • Hardness: 58-62 HRC for enhanced wear resistance.
2. Profile Specifications:
   • Materials: Galvanized steel, aluminum, and copper.
   • Thickness Range: 0.3 mm to 0.8 mm.
   • Width: Customizable, typically 100-200 mm depending on design requirements.
3. Frame Size:
   • Structure: Heavy-duty welded steel frame for stability and vibration resistance.
   • Dimensions: Approx. 8,000 mm (L) x 1,200 mm (W) x 1,500 mm (H).
4. Motors:
   • Main Motor: 7.5 kW with inverter control.
   • Hydraulic Cutting Motor: 4 kW.
5. Cutting System:
   • Type: Hydraulic cutting with a servo-driven precision blade.
   • Cutting Tolerance: ±0.5 mm.
6. PLC System:
   • Control: Mitsubishi or Siemens PLC with a touchscreen interface.
   • Functions: Automated length measurement, batch counting, and profile customization.
7. Machine Speed:
   • Standard Speed: 15-20 m/min.
   • Optional Upgrade: Up to 30 m/min with advanced servo control.
8. Safety Features:
   • Emergency stop buttons at critical points.
   • Safety guards around the forming and cutting stations.
9. Power Requirements:
   • Voltage: 380V, 50Hz (customizable for different countries).
   • Total Power: Approx. 12 kW.
10. Optional Add-ons:
    • Automatic stackers for finished products.
    • Remote PLC system for monitoring and troubleshooting.
    • Coil car tippers and uncoilers for efficient coil handling.

Setup and Installation:

• Setup Time: 1-2 days with professional installation.
• Requirements: Flat installation area, adequate power supply, and air compressor for the hydraulic system.

Maintenance Requirements:

• Regular lubrication of rollers and bearings.
• Periodic inspection of cutting blades and hydraulic systems.
• Cleaning of the machine to remove dust and material residues.

Question and Answer Section

Q1. What materials can the C6 Drip Edge Cold Roll Forming Machine handle?

The machine is designed to handle galvanized steel, aluminum, and copper with thicknesses ranging from 0.3 mm to 0.8 mm.

Q2. Can the machine be customized for specific profile sizes?

Yes, the machine can be customized to produce various widths and profile designs according to customer requirements.

Q3. What is the typical production speed of the machine?

The standard production speed is 15-20 meters per minute, with optional upgrades available to achieve up to 30 meters per minute.

Q4. How is the cutting accuracy ensured?

The hydraulic cutting system is servo-driven, ensuring a cutting tolerance of ±0.5 mm for precise and clean cuts.

Q5. Is it easy to operate the machine?

Yes, the machine is equipped with a user-friendly PLC touchscreen interface, allowing operators to set parameters, monitor production, and troubleshoot issues easily.

Q6. What safety features does the machine include?

Safety guards are installed around the forming and cutting stations, and emergency stop buttons are strategically placed for immediate halting of operations in case of an emergency.

Q7. How is the machine shipped and installed?

The machine is shipped in standard containers and requires professional installation, which can be completed in 1-2 days by trained technicians.

Q8. What are the maintenance requirements for the machine?

Regular lubrication, inspection of critical components like rollers and cutting blades, and periodic cleaning are essential for optimal performance and longevity.

Q9. Does the machine come with a warranty?

Yes, the machine typically comes with a 1-year warranty covering manufacturing defects and support.

Q10. What optional features are available for this machine?

Optional add-ons include automatic stackers, remote PLC systems, coil car tippers, and advanced speed upgrades for higher productivity.