Cable tray roll forming machines are specialized equipment designed to produce high-quality cable trays efficiently and consistently. Cable trays are essential components in electrical and construction industries, offering organized and secure routing for cables in commercial, industrial, and residential installations. Germany's advanced industrial sector has a high demand for these machines, ensuring compliance with international quality standards and supporting large-scale infrastructure projects.

Machine Description

A cable tray roll forming machine is an automated system that transforms metal coils into finished cable trays through sequential roll forming stages. The machine integrates cutting, punching, and profiling operations, offering precision and customization for various cable tray designs such as perforated, ladder, or solid-bottom trays.

These machines cater to diverse requirements in terms of dimensions, load capacities, and material types, making them ideal for Germany's stringent construction and industrial needs.

Specifications

1. Roller Materials:
   • High-grade GCr15 or Cr12MoV steel, heat-treated for durability.
   • Surface polished and coated for corrosion resistance.
2. Material Input:
   • Coil width: 100–1200 mm
   • Material thickness: 0.8–3.0 mm
   • Material type: Galvanized steel, stainless steel, aluminum
3. Punching and Notching:
   • Hydraulic punching system for accurate perforations.
   • Customizable punch designs to match specific cable tray profiles.
4. Forming Speed:
   • Up to 15–30 m/min (varies based on material thickness and profile complexity).
5. Hydraulic Cutting System:
   • Servo-driven hydraulic cutter for precise length cuts.
6. Frame Structure:
   • Heavy-duty steel frame to withstand high operational loads.
7. Motor and Drive:
   • Main motor: 11–22 kW (customizable).
   • Servo motors for precise control and synchronization.
8. Control System:
   • PLC system with a user-friendly HMI touch screen.
   • Multi-language interface (German supported).
   • Remote monitoring and troubleshooting capabilities.
9. Safety Features:
   • Protective guards and enclosures for operator safety.
   • Emergency stop buttons.
10. Optional Add-ons:
    • Automatic stackers.
    • Coil feeding systems.
    • Deburring units.

Why Choose Cable Tray Roll Forming Machines in Germany?

• Compliance with DIN Standards: Machines are designed to meet Germany’s DIN standards, ensuring compatibility and safety in local applications.
• High Efficiency: Suitable for large-scale production while maintaining precise quality.
• Durability: Engineered for long-term performance under industrial conditions.
• Energy Efficiency: Modern machines are optimized to reduce power consumption, aligning with Germany’s sustainability goals.

FAQs

1. What profiles can this machine produce?
   The machine can produce various cable tray types, including perforated, ladder, and solid-bottom trays, with customizable dimensions.
2. Can the machine handle multiple materials?
   Yes, it works with galvanized steel, stainless steel, and aluminum, commonly used in German industries.
3. What is the lead time for installation and commissioning?
   Typical installation and commissioning take 1–2 weeks, depending on site preparation and machine customization.
4. Are spare parts readily available in Germany?
   Yes, most manufacturers or suppliers maintain a stock of essential spare parts, ensuring quick replacements and minimal downtime.
5. What is the average production capacity?
   The production capacity varies between 15–30 meters per minute, depending on the profile and material.
6. Does the machine include remote support?
   Yes, machines come with PLC systems that enable remote diagnostics and support, making them ideal for German automation standards.
7. How can I ensure the machine complies with German regulations?
   Ensure the machine supplier provides CE certification and compliance documentation for German safety and operational standards.
8. What is the expected lifespan of the machine?
   With proper maintenance, a cable tray roll forming machine can last 10–15 years or more.