Ceiling bar roll forming machine in the USA

Ceiling bar roll forming machines are specialized industrial equipment designed for the efficient production of ceiling bar profiles used in suspended ceilings and lightweight construction systems. These machines offer precision, consistency, and high-speed production, making them ideal for meeting the demands of the construction and interior design industries in the USA.

Full Machine Description

The ceiling bar roll forming machine is engineered to produce ceiling T-bars, L-bars, and other ceiling profile components. This machine uses advanced roll forming technology to shape galvanized steel, aluminum, or other lightweight metals into precise profiles.

Key features of the machine include:

1. High Automation Level: Automated feeding, punching, forming, and cutting processes reduce labor costs and increase productivity.
2. Precision Engineering: Ensures uniformity in profile dimensions and reduces material waste.
3. Durable Construction: Heavy-duty steel frame ensures stability and long-lasting performance.
4. Customizable Design: Configurable for various ceiling profile sizes and shapes.
5. User-Friendly Operation: Equipped with an intuitive PLC control system for easy operation and monitoring.

Specifications

Below are the typical specifications of a ceiling bar roll forming machine:

Key Features and Benefits

1. Versatility: Can produce multiple ceiling bar profiles with minimal changeover time.
2. High Precision: Guarantees consistency in profile dimensions for seamless installation.
3. Energy Efficiency: Low power consumption compared to traditional manufacturing methods.
4. Safety Features: Equipped with emergency stop buttons, safety guards, and overload protection.
5. Compact Design: Saves space in production facilities while maintaining high output.

Frequently Asked Questions (FAQs)

Q1: What materials are suitable for the ceiling bar roll forming machine?

A1: The machine is designed to process galvanized steel, aluminum, and similar lightweight metals with a thickness range of 0.3mm to 1.0mm.

Q2: Can the machine produce different types of ceiling bars?

A2: Yes, it can manufacture various ceiling bar profiles, including T-bars, L-bars, main T-bars, and cross-T profiles, with quick die changes and adjustments.

Q3: What is the typical production speed of the machine?

A3: The machine operates at speeds ranging from 25 to 50 meters per minute, depending on the profile type and material used.

Q4: Is the machine suitable for use in the USA?

A4: Absolutely. The machine can be customized to meet USA voltage and power supply standards (typically 380V, 50/60Hz, 3-phase).

Q5: What is the expected maintenance schedule?

A5: Routine maintenance includes lubrication of moving parts, inspection of rollers and punches, and checking the hydraulic system for leaks. Detailed maintenance schedules are provided with the machine manual.

Q6: Can the machine integrate with existing production lines?

A6: Yes, it can be integrated with uncoilers, recoilers, and stacking systems for a seamless production workflow.

Q7: What are the delivery and installation options in the USA?

A7: The machine is shipped in secure packaging with installation and commissioning support available. Onsite training can also be provided.

Q8: How long is the lead time for delivery?

A8: The typical lead time ranges from 6 to 10 weeks, depending on the machine's customization requirements.