Ceiling T grid roll forming machine in the USA

Ceiling T-grid roll forming machines are specialized equipment used to produce metal T-grid profiles for suspended ceilings. These machines are designed to deliver precision and high output, making them ideal for manufacturers catering to the construction and interior design industries in the USA. Below is a detailed overview of the machine, including its specifications, functionality, and a helpful Q&A section.

Machine Description

A Ceiling T-grid roll forming machine is an automated system engineered to produce high-quality T-grid profiles. These profiles are widely used as a framework for installing ceiling tiles in offices, commercial buildings, and residential spaces.

The machine ensures:

• Precision: Accurate dimensions and shapes for consistent quality.
• Efficiency: High-speed production to meet large-scale requirements.
• Customization: Ability to create different T-grid sizes and styles based on project needs.

The machine starts with feeding raw metal coils, which are formed into the desired shape through multiple roll-forming stations. Additional features like punching, cutting, and notching ensure the profiles meet the design requirements.

Specifications

General Machine Features:

• Material Compatibility: Galvanized steel, aluminum, or mild steel.
• Material Thickness: 0.3mm to 1.0mm.
• Profile Types: Main T-bars, cross T-bars, and wall angles.
• Production Speed: 30-50 meters per minute.
• Roller Material: High-grade steel with hard chrome plating for durability.
• Cutting System: Hydraulic cutting with automatic length measurement.

Technical Details:

• Main Frame: Heavy-duty steel structure for stability and longevity.
• Control System: PLC with touch screen for easy operation.
• Motor Power: 7.5 kW to 15 kW, depending on the model.
• Punching System: Servo-controlled, high-speed punching for precise holes and slots.
• Number of Stations: 10-20 stations, depending on the profile complexity.
• Power Requirements: 220V/380V, 50Hz/60Hz, 3-phase (customizable for USA standards).

Optional Add-Ons:

• Automatic material decoiler.
• Servo motor feeding system.
• Quick-change tooling for different profiles.
• Stacker for automatic collection and sorting of finished products.

Dimensions:

• Machine Length: 10m to 15m.
• Width: 1.5m to 2m.
• Height: 1.5m to 2.5m.
• Weight: 5-8 tons.

Key Features

1. High Precision Rollers: Ensure accurate T-grid profiles for flawless installation.
2. User-Friendly PLC Control: Easy operation with error detection and quick troubleshooting.
3. Efficient Punching and Cutting: Ensures no waste and maintains exact specifications.
4. Customizable Configurations: Adaptable to produce various T-grid designs.
5. Durability: Built to withstand continuous, high-speed production.

Benefits for USA Market

• Compliance with Standards: Ensures profiles meet American building codes.
• Energy Efficiency: Reduced power consumption for sustainable operation.
• Fast Production: Meets the demands of large-scale construction projects.
• Versatility: Supports multiple profile types for diverse ceiling systems.

Question and Answer Section

Q1: What materials can the Ceiling T-grid roll forming machine handle?
A: The machine is compatible with galvanized steel, aluminum, and mild steel. It supports thicknesses from 0.3mm to 1.0mm.

Q2: Can this machine produce different types of T-grids?
A: Yes, it can produce main T-bars, cross T-bars, and wall angles with customizable sizes and designs.

Q3: How do I ensure the machine complies with USA power requirements?
A: The machine can be customized for 220V or 380V, 50Hz or 60Hz, based on your location in the USA.

Q4: What is the typical production speed of this machine?
A: The production speed ranges from 30-50 meters per minute, depending on the profile complexity.

Q5: Does the machine come with a warranty?
A: Most manufacturers provide a warranty period (typically 1-2 years) covering parts and service.

Q6: How difficult is the machine setup?
A: The setup process is straightforward and includes detailed instructions and support. Optional installation services may also be available from the supplier.

Q7: Are spare parts readily available in the USA?
A: Yes, most reputable manufacturers or suppliers maintain inventory in the USA or offer expedited shipping for spare parts.

Q8: Can the machine integrate with automated systems?
A: Yes, it can be equipped with stackers, remote PLC systems, and other automation tools for enhanced productivity.

Q9: Is training provided for operating the machine?
A: Many suppliers offer training for operators, either on-site or through online modules, to ensure efficient operation.

Q10: What maintenance is required for this machine?
A: Routine checks of rollers, lubricating moving parts, and ensuring proper alignment are essential. Detailed maintenance guidelines are typically provided by the manufacturer.