Cellular decking roll forming machine USA

Condition
New
Listing ID
50542
Location
United States

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The Cellular Decking Roll Forming Machine is a specialized industrial machine designed for the efficient production of cellular metal decking, widely used in commercial and industrial construction projects in the United States. This machine ensures high precision, durability, and optimal performance for the fabrication of structural decking with enclosed cells, offering enhanced strength, acoustic benefits, and a clean underside for electrical and mechanical integration.

Manufactured with advanced roll forming technology, the machine processes 18-gauge to 24-gauge steel, producing high-strength profiles that meet American construction standards. With a heavy-duty build, automated operation, and optional safety features, this roll forming system is designed for high-volume production and consistent quality output.

Machine Description

The Cellular Decking Roll Forming Machine is a fully automated system designed to manufacture cellular steel decking used in flooring and roofing applications. It operates with a 32 HP motor, ensuring high-performance rolling and cutting capabilities. The machine’s footprint spans 85 feet, accommodating 28 roll forming stations for precise profiling.

Equipped with a hydraulic shear cutting system, the machine ensures clean and precise cuts for every deck panel. The chain drive and gearbox transmission contribute to efficient power distribution, optimizing production speed while minimizing wear and tear.

For operator safety, the machine features E-Stops and optional safety covers, ensuring compliance with OSHA and industry safety standards in the United States. Its heavy-duty 20-ton structure provides stability and durability, making it suitable for continuous and long-term production runs.

Key Features

Material Compatibility: 18g - 24g steel
High-Performance Drive: 32 HP motor for smooth operation
Advanced Cutting Mechanism: Hydraulic shear for precision cuts
Heavy-Duty Structure: 20-ton machine for stability and longevity
Optimized Safety: E-Stops and optional safety covers
Electrical System: 480V - 3Ph - 60Hz, suitable for USA industrial standards

Technical Specifications

SpecificationDetails
Material Thickness18-gauge to 24-gauge
Machine Weight20 tons
Machine Footprint85 feet
Main Power480V, 3-phase, 60Hz
Motor Power32 HP
Drive SystemChain drive / Gearbox
Number of Roll Forming Stations28
Cutting TypeHydraulic Shear
Safety FeaturesE-Stops, Optional Safety Covers

Applications of Cellular Decking

The Cellular Decking Roll Forming Machine is used to manufacture cellular metal decking, which has widespread applications in commercial and industrial construction across the USA. The key uses include:

  • Floor and Roof Decking – Provides structural support for multi-story buildings
  • Acoustic Sound Reduction – Ideal for buildings requiring noise insulation
  • Mechanical & Electrical Integration – The enclosed cell structure allows easy conduit installation
  • Fire-Rated Structures – Meets fire safety and load-bearing requirements
  • Bridge & Infrastructure Projects – Used in large-scale transportation and infrastructure projects

Question & Answer Section

Q1: What is cellular decking, and why is it important?

A: Cellular decking consists of metal decking panels with enclosed cells, which enhance structural strength, improve sound insulation, and provide space for electrical wiring and mechanical systems. It is widely used in the USA for commercial and industrial construction projects.

Q2: What material thickness can this machine handle?

A: The Cellular Decking Roll Forming Machine can process 18-gauge to 24-gauge steel, ensuring strength and durability for structural applications.

Q3: What power requirements does this machine need?

A: The machine operates on 480V, 3-phase, 60Hz, which aligns with the standard industrial power supply in the United States.

Q4: What type of cutting system does the machine use?

A: It features a hydraulic shear cutting system, which ensures clean, precise, and burr-free cuts, enhancing the overall quality of the cellular decking panels.

Q5: How many roll forming stations does this machine have?

A: This machine is equipped with 28 roll forming stations, ensuring precision and consistency in forming the cellular decking profiles.

Q6: What type of transmission does this machine use?

A: It utilizes a chain drive and gearbox system, ensuring efficient power transfer and smooth operation throughout the forming process.

Q7: Is this machine safe for operators?

A: Yes. The machine includes E-Stops for immediate shutdown in case of an emergency, and optional safety covers can be added for additional protection. It meets OSHA and industry safety standards in the USA.

Q8: What is the footprint of the machine?

A: The machine spans 85 feet, making it suitable for large-scale industrial setups with sufficient space for installation and operation.

Q9: What industries use cellular decking?

A: Industries that use cellular decking include commercial construction, infrastructure development, multi-story buildings, warehouses, stadiums, and transportation projects.

Q10: What is the weight of the machine?

A: The Cellular Decking Roll Forming Machine weighs 20 tons, ensuring rigid stability and durability for long-term operation.

Conclusion

The Cellular Decking Roll Forming Machine is an essential solution for high-volume production of structural cellular decking panels in the USA. With advanced roll forming technology, a hydraulic shear cutting system, and robust safety features, this machine ensures precision, efficiency, and compliance with American construction standards.

For construction companies, steel fabricators, and infrastructure developers looking to invest in high-quality cellular decking production, this roll forming machine offers a reliable and cost-effective solution.

Would you like more details on pricing, installation, or delivery options for the USA market? Contact us today!

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