Commercial Metal Decking roll forming machine Texas

The Commercial Metal Decking Roll Forming Machine is an essential piece of equipment for producing high-quality metal decking used in construction projects across Texas. With a high level of durability, precision, and efficiency, this machine is ideal for producing structural metal decking used in commercial buildings, bridges, and industrial projects. Texas, being a hub for large-scale construction, requires robust and efficient roll forming machines to meet the growing demand for metal decking in the industry.

Machine Description

The Commercial Metal Decking Roll Forming Machine is designed to handle a wide range of metal thicknesses and ensures consistent, high-quality deck panel production. This machine is engineered to produce strong, uniform panels used in various commercial and industrial construction applications. It features a hydraulic shear cutting system for precise cutting and an advanced chain drive/gearbox system for smooth operation.

With a total weight of 20 tons, this machine offers stability and durability, making it ideal for high-volume production. Its 85-foot footprint allows for an extended forming process, ensuring high-quality and precision-formed panels. Additionally, the optional safety covers and E-stops provide enhanced safety measures for operators.

Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power: 480V - 3PH - 60Hz
• Motor Power: 32 HP
• Gearbox System: Chain Drive / Gearbox
• Number of Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included

Why This Machine is Ideal for Texas

1. High Demand for Metal Decking

• Texas has a booming construction industry with numerous commercial projects, warehouses, and industrial facilities requiring metal decking.
• The machine’s ability to handle a range of 18g - 24g materials makes it suitable for various structural applications.

2. Industrial-Grade Power Supply Compatibility

• The 480V - 3PH - 60Hz power system aligns with industrial power standards used across manufacturing plants in Texas.

3. Heavy-Duty Performance

• The 20-ton weight ensures machine stability, while the 32HP motor delivers powerful and consistent performance.

4. Advanced Cutting and Forming Mechanism

• The hydraulic shear cutting system ensures precision in every cut, reducing material wastage.
• The 28 forming stations allow for gradual bending, preventing defects and ensuring a smooth finish.

5. Enhanced Safety Features

• Optional safety covers provide added protection for operators.
• E-stops ensure rapid machine shutdown in case of an emergency, reducing risks in a fast-paced production environment.

Frequently Asked Questions (FAQ)

Q1: What types of metal can this roll forming machine process?

A: The machine is designed to handle galvanized steel, stainless steel, and aluminum within the 18-gauge to 24-gauge range.

Q2: Can this machine operate continuously for long production runs?

A: Yes, the machine is engineered for high-volume, continuous production with a powerful 32HP motor and chain drive/gearbox system to ensure smooth operation.

Q3: How does the hydraulic shear cutting system benefit production?

A: The hydraulic shear ensures clean and precise cuts, reducing burrs and material waste. It also increases production efficiency by providing fast and accurate cutting.

Q4: Does this machine comply with Texas safety regulations?

A: Yes, the machine includes E-stops for quick shutdown, and optional safety covers can be added to comply with OSHA safety standards in Texas.

Q5: What is the estimated production speed?

A: The production speed varies depending on material thickness and profile requirements, but it can typically produce 30-50 feet per minute.

Q6: How is the machine delivered and installed in Texas?

A: We offer shipping and on-site installation services within Texas, including machine setup, calibration, and operator training to ensure smooth production startup.

Q7: What are the maintenance requirements for this machine?

A: Regular maintenance includes:

• Lubrication of moving parts
• Inspection of hydraulic systems
• Checking and tightening the chain drive/gearbox
• Cleaning and replacing worn-out rollers when necessary
• Testing the E-stops and safety mechanisms periodically

Q8: Can I customize the profile shapes for different decking requirements?

A: Yes, the machine can be configured with customized roller dies to create specific decking profiles as required by Texas building codes and industry standards.

Conclusion

The Commercial Metal Decking Roll Forming Machine is a perfect solution for Texas-based manufacturers looking to produce high-quality metal decking for commercial, industrial, and infrastructure projects. With robust specifications, high efficiency, and enhanced safety features, this machine meets the demands of the growing construction sector in Texas.

For inquiries, pricing, and customization options, feel free to contact us. We also provide installation and technical support to ensure seamless machine operation for your business!