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The Composite Floor Deck Roll Forming Machine is a high-performance industrial machine designed for manufacturing composite metal decking used in construction projects across Arizona, USA. Built to handle 18-gauge to 24-gauge steel, this roll forming system delivers precision-engineered floor decking profiles with superior structural strength.
This machine is ideal for commercial, industrial, and residential construction projects, producing metal decking that enhances structural integrity and provides a durable solution for multi-story buildings, bridges, and infrastructure projects. Engineered to meet 480V, 3-phase, 60Hz power requirements, it is well-suited for U.S. manufacturing standards, ensuring seamless integration into local production facilities.
Equipped with 28 forming stations, a 32HP motor, and a hydraulic shear cutting system, this roll forming machine delivers high-speed, consistent, and accurate floor decking production. The chain drive gearbox system ensures smooth operation and long-term durability, even in high-demand production environments.
✔ Heavy-Duty Construction: Weighing 20 tons, this machine is built for stability and precision in high-volume manufacturing.
✔ Optimized for U.S. Power Standards: Operates on 480V, 3-phase, 60Hz, making it ideal for Arizona-based operations.
✔ High-Speed Production: Equipped with 28 roll forming stations for smooth profile shaping.
✔ Hydraulic Shear Cutting: Ensures clean, burr-free cuts with high efficiency.
✔ Customizable Safety Options: Optional safety covers for operator protection, plus E-Stops for emergency shutdown.
✔ Reliable Gearbox & Chain Drive: A durable transmission system to maintain consistent operation.
✔ Compact Yet Efficient: With an 85-ft machine footprint, it is designed to maximize productivity without occupying excessive floor space.
Specification | Details |
---|---|
Material Thickness | 18-gauge to 24-gauge steel |
Machine Weight | 20 tons |
Machine Footprint | 85 feet |
Main Power | 480V - 3 Phase - 60Hz |
Motor Power | 32 HP |
Drive System | Chain Drive / Gearbox |
Number of Stations | 28 |
Cutting System | Hydraulic Shear |
Safety Features | Optional Safety Covers, E-Stops |
The composite floor deck roll forming machine produces structural metal decking widely used in various industries and construction applications, including:
✅ High-Rise Buildings – Provides strong and lightweight support for concrete slabs.
✅ Commercial Complexes – Ideal for warehouses, malls, and office structures.
✅ Bridges & Infrastructure – Used in bridges, walkways, and other structural projects.
✅ Industrial Facilities – Enhances structural integrity in manufacturing plants.
This machine is engineered for large-scale and custom production, ensuring Arizona-based manufacturers can meet regional construction demands efficiently.
Setting up the Composite Floor Deck Roll Forming Machine in Arizona involves the following steps:
1️⃣ Site Preparation: Ensure a flat and stable surface with sufficient power connections (480V, 3-Phase).
2️⃣ Machine Placement: The 85-ft footprint requires adequate spacing for operation and material handling.
3️⃣ Electrical & Hydraulic Connections: Connect to the main power supply and ensure the hydraulic shear system is properly configured.
4️⃣ Initial Test Run: Perform calibration and material feeding to ensure accurate profile formation.
5️⃣ Operator Training: Train personnel on safety protocols, machine operation, and maintenance routines.
🔹 This machine processes 18-gauge to 24-gauge galvanized steel, stainless steel, and other metal alloys commonly used for composite decking.
🔹 The speed depends on material thickness and profile complexity, but it operates at high efficiency, ensuring consistent output for large-scale production.
🔹 Yes, this machine can be customized with tooling to manufacture various composite decking profiles based on customer requirements.
🔹 The machine comes with E-Stops for immediate shutdown, and optional safety covers can be added for enhanced operator protection.
🔹 The machine has an 85-foot footprint, so it requires a dedicated space with clearance for material feeding and unloading.
🔹 It operates on 480V, 3-phase, 60Hz, making it suitable for U.S. industrial facilities.
🔹 It is equipped with a hydraulic shear cutting system, ensuring precise, burr-free cuts for smooth composite decking profiles.
🔹 The chain drive & gearbox system provides smooth and reliable transmission, ensuring consistent roll forming performance.
🔹 Yes, it is built with durable components and can withstand high temperatures and dry conditions, making it ideal for Arizona-based manufacturing.
🔹 Yes, on-site installation and training services are available to help ensure optimal setup and operation.
✅ Optimized for U.S. Power (480V, 3-Phase, 60Hz)
✅ High-Speed, Precise Roll Forming
✅ Durable Construction for Long-Term Use
✅ Ideal for Large-Scale Construction Projects
✅ Built for Arizona’s Manufacturing & Construction Industry
For manufacturers, steel suppliers, and construction firms in Arizona, this machine is an essential investment for efficient composite floor deck production. Whether you're expanding production or launching new projects, this roll forming machine provides the reliability and performance needed to meet demand.