Composite Floor Deck roll forming machine Georgia, USA

The Composite Floor Deck Roll Forming Machine is a high-performance solution designed for producing composite metal decking used in commercial, industrial, and residential flooring applications. Engineered for durability, efficiency, and precision, this machine ensures high-quality output with a smooth operation process.

With a robust 20-ton frame and an 85-foot footprint, this roll forming system is built for heavy-duty industrial production. The 480V 3-phase 60Hz power supply aligns with the electrical standards used in Georgia, USA, ensuring seamless integration into local manufacturing facilities. Equipped with a powerful 32hp motor and chain drive/gearbox transmission, it delivers consistent and efficient performance.

The 28 forming stations provide a refined and smooth profiling process, ensuring optimal deck panel strength and accuracy. Additionally, the hydraulic shear cutting system ensures precise cuts with minimal waste, reducing material costs and maximizing efficiency. The machine also features optional safety covers and E-stops to enhance workplace safety.

This composite floor deck roll forming machine is ideal for manufacturers in Georgia and across the USA, offering high-speed and reliable deck production to meet the growing demand for structural steel flooring solutions in construction projects.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V - 3-phase - 60Hz (USA Standard)
• Motor Power: 32 HP
• Transmission Type: Chain Drive / Gearbox
• Number of Forming Stations: 28
• Cutting System: Hydraulic Shear
• Safety Features: Optional Safety Covers, Emergency Stops (E-Stops)

Why Choose This Composite Floor Deck Roll Forming Machine?

• Precision and Strength: The 28-station forming process ensures that each deck panel is structurally sound and meets industry standards.
• High Production Capacity: The heavy-duty 32hp motor and chain drive/gearbox system ensure a continuous and stable production flow.
• Hydraulic Shear Cutting: Delivers clean and accurate cuts, reducing material waste and ensuring uniform panel dimensions.
• USA Power Standard: The 480V 3-phase 60Hz power supply is compatible with industrial settings in Georgia, USA, eliminating the need for costly power conversions.
• Heavy-Duty Design: The 20-ton structure ensures longevity and durability, even in high-volume production environments.
• Safety Enhancements: Includes optional safety covers and E-stops, providing an added layer of protection for operators.

Applications of Composite Floor Deck Panels

This machine produces composite metal decking, commonly used in:

• High-rise buildings
• Commercial and industrial flooring
• Bridges and infrastructure projects
• Warehouses and mezzanine floors
• Multi-story parking garages
• Steel frame construction

Composite metal decks are widely preferred in Georgia’s booming construction industry, supporting rapid urbanization and infrastructure projects.

Frequently Asked Questions (Q&A)

Q1: What type of materials can this machine process?

A: This roll forming machine is designed to handle 18-gauge to 24-gauge galvanized steel, providing flexibility for various composite decking requirements.

Q2: Is the machine compatible with Georgia’s power supply?

A: Yes, the machine operates on 480V 3-phase 60Hz, which is standard for industrial manufacturing in Georgia, USA.

Q3: What is the cutting system used?

A: The machine uses a hydraulic shear cutting system, ensuring precise, clean cuts while minimizing material waste.

Q4: How large is the machine?

A: The machine has a footprint of 85 feet and weighs 20 tons, making it ideal for high-volume production facilities.

Q5: What are the safety features included?

A: The machine comes with emergency stops (E-stops) as standard, and optional safety covers are available to enhance workplace safety.

Q6: What kind of motor and transmission does this machine use?

A: The machine is powered by a 32hp motor and operates on a chain drive/gearbox transmission system, providing stability and efficiency.

Q7: What industries use composite metal decking?

A: Composite decking is widely used in construction, infrastructure, and commercial building projects, especially in high-rise structures where floor strength and durability are crucial.

Q8: Can this machine be customized?

A: Yes, customization options are available based on profile designs, cutting preferences, safety requirements, and production speed.

Q9: How does the machine ensure consistent deck profiles?

A: The 28 forming stations ensure a gradual and precise shaping process, maintaining dimensional accuracy and structural integrity for each panel.

Q10: What is the expected production speed of the machine?

A: The production speed depends on the material thickness and operational settings but is designed for high-volume, continuous production.

Conclusion

The Composite Floor Deck Roll Forming Machine is an excellent investment for businesses in Georgia, USA, looking to expand their metal decking production capabilities. With its robust construction, precision forming stations, and hydraulic shear cutting system, this machine delivers high-quality composite metal decking panels for a variety of construction applications.

For inquiries, pricing, and additional customization options, feel free to contact us today!