Composite floor deck roll forming machine USA

The Composite Floor Deck Roll Forming Machine is a specialized equipment used in the construction industry for manufacturing composite steel decking. These floor decks are widely used in commercial buildings, high-rise structures, bridges, and industrial projects across the USA. They serve as permanent formwork and reinforcement for concrete slabs, improving structural integrity and reducing overall construction costs.

For USA-based projects, this machine is designed to meet American standards, ensuring high precision, durability, and efficiency in floor deck production.

Machine Description

The Composite Floor Deck Roll Forming Machine is engineered to produce steel floor decking with 18-gauge to 24-gauge material thickness. It is a heavy-duty roll forming system, designed for continuous high-speed production of composite decking profiles used in steel and concrete floor construction.

The machine operates with a 32HP motor, supported by a chain drive or gearbox system, ensuring smooth and efficient roll forming. With 28 forming stations, the machine delivers precise forming for strong interlocking deck profiles, essential for load-bearing applications.

This roll forming system is equipped with a hydraulic shear cutting system, providing clean and precise cuts with minimal waste. The safety covers (optional) and emergency stop (E-Stop) systems enhance operator protection and compliance with OSHA safety regulations in the United States.

Key Features:

✅ High Precision Forming: 28-station roll forming ensures accurate deck profiles.
✅ Heavy-Duty Construction: Machine weight of 20 tons for robust performance.
✅ Long Machine Footprint: 85ft layout for smooth production flow.
✅ Durable Cutting System: Hydraulic shear for fast and clean cuts.
✅ Flexible Drive System: Options for chain drive or gearbox configurations.
✅ Safety Compliance: Optional safety covers and E-Stops for secure operation.

Machine Specifications (USA Version)

Benefits of Composite Floor Deck Roll Forming in the USA

1. Increased Construction Efficiency

• Composite decks reduce the need for additional reinforcement, making floor installation faster.
• Prefabricated decking speeds up the concrete pouring process in high-rise buildings.

2. Stronger Structural Performance

• The interlocking deck profiles improve the bond between steel and concrete, creating high-load capacity flooring systems.
• Reduces material costs while ensuring superior load distribution.

3. Compliance with USA Building Codes

• Designed to produce composite decks that meet ASTM and AISI standards.
• Ensures fire resistance, seismic safety, and longevity in construction projects.

4. Customization & Flexibility

• The machine can be adjusted for various deck profiles to match different building requirements.
• Options for different deck gauges (18g-24g) allow manufacturers to serve multiple applications.

5. Cost Savings & ROI

• High-speed roll forming reduces labor costs.
• Automated cutting and forming reduce material waste, maximizing profits.

Frequently Asked Questions (FAQ)

1. What is the production speed of the Composite Floor Deck Roll Forming Machine?

The production speed varies based on deck profile and material thickness, but typically, it can produce 40-60 feet per minute.

2. Does this machine comply with USA electrical standards?

Yes, it operates on 480V - 3 Phase - 60Hz, which is the standard power supply in industrial facilities across the USA.

3. Can this machine produce different types of floor deck profiles?

Yes, it can be customized to produce various deck profiles used in composite floor systems, including ribbed, corrugated, and deep deck profiles.

4. How does the hydraulic shear cutting system work?

The hydraulic shear provides clean, burr-free cuts, ensuring precise deck lengths with minimal material wastage.

5. What is the recommended maintenance for this roll forming machine?

• Daily: Check lubrication on rollers and moving parts.
• Weekly: Inspect chain drive/gearbox and adjust if necessary.
• Monthly: Test hydraulic shear cutting system for accuracy.
• Annually: Perform a full mechanical inspection and replace worn-out components.

6. Is operator training required?

Yes, while the machine is user-friendly, operator training is recommended to ensure optimal performance, safety compliance, and maintenance awareness.

7. What are the safety features of this machine?

The machine includes:

• Emergency Stops (E-Stops) for immediate shutdown in case of hazards.
• Optional safety covers for protection against moving parts.
• Hydraulic system safety locks to prevent accidental blade engagement.

8. Can this machine be integrated with an automated stacking system?

Yes, it can be paired with automatic stackers to streamline production and reduce manual handling.

9. How long does it take to install this machine?

The setup time depends on factory conditions, but typically, it takes 1-2 weeks to install, test, and calibrate the machine.

10. What kind of support is available for this machine in the USA?

• Remote troubleshooting via PLC systems.
• On-site technical support available upon request.
• Spare parts and replacement components can be shipped within 1-2 weeks.

Conclusion

The Composite Floor Deck Roll Forming Machine is a vital piece of equipment for construction projects in the USA, enabling efficient, cost-effective, and high-quality deck production. With high-speed forming, hydraulic cutting, and compliance with USA electrical and safety standards, this machine is a smart investment for steel decking manufacturers and contractors.