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The Composite Metal Deck Floor Roll Forming Machine is a specialized industrial machine used for producing high-strength metal deck panels used in flooring applications for commercial, industrial, and multi-story buildings. These metal deck panels provide superior structural integrity, making them an essential component in modern construction.
For buyers in the United States, selecting the right composite metal deck roll forming machine requires careful consideration of specifications such as power requirements, material compatibility, and operational efficiency. This article provides a complete guide on this machine's capabilities, specifications, features, and commonly asked questions.
The Composite Metal Deck Floor Roll Forming Machine is engineered to produce high-quality composite metal deck panels with precise forming and cutting capabilities. This machine is designed to handle 18 to 24-gauge steel sheets, ensuring durability and strength for decking applications.
✔ Heavy-Duty Construction – Built with a robust frame and reinforced steel structure to support high-volume production.
✔ High-Speed Production – Capable of processing metal sheets efficiently to meet large-scale construction demands.
✔ Hydraulic Shear Cutting – Ensures clean and accurate cuts, reducing material waste and improving production efficiency.
✔ Chain Drive / Gearbox Mechanism – Provides smooth and consistent operation, minimizing maintenance.
✔ Safety Options Available – Includes E-Stops and optional safety covers to comply with industry safety regulations.
✔ Advanced Power System – Operates at 480V - 3 phase - 60Hz, making it ideal for the U.S. industrial environment.
| Specification | Details |
|---|---|
| Material Thickness | 18g - 24g |
| Machine Weight | 20 Ton |
| Machine Footprint | 85 ft |
| Main Power Requirement | 480V - 3PH - 60Hz |
| Motor Power | 32 HP |
| Gearbox Type | Chain Drive / Gearbox |
| Roll Forming Stations | 28 Stations |
| Cutting Type | Hydraulic Shear |
| Safety Covers | Optional |
| Emergency Stops (E-Stops) | Included |
The composite metal deck panels produced by this machine are widely used in commercial and industrial construction projects across the USA, including:
✅ High-Rise Buildings – Used for flooring systems that support concrete reinforcement.
✅ Bridges & Infrastructure – Essential in building pedestrian and highway bridges.
✅ Industrial Facilities – Warehouses, factories, and distribution centers.
✅ Stadiums & Arenas – Provides durable flooring for large-scale venues.
✅ Multi-Level Parking Structures – Ensures strong and stable deck surfaces.
1️⃣ Optimized for U.S. Power Requirements – Runs on 480V, 3-phase, 60Hz, making it compatible with North American industrial standards.
2️⃣ Meets American Construction Standards – Produces decking panels that comply with ASTM and ANSI standards for structural integrity.
3️⃣ Heavy-Duty Performance – Capable of handling large-scale projects with high production speeds.
4️⃣ High-Quality Cutting & Forming – The hydraulic shear cutting system ensures clean and precise cuts, reducing post-processing work.
5️⃣ Safety Compliance – Optional safety covers and built-in E-Stops make it a safe choice for operators in the U.S.
🔧 Installation Process:
Installation Time: 7-10 days
Operator Training: Recommended for best efficiency
Routine Maintenance
Troubleshooting Common Issues
| Issue | Possible Cause | Solution |
|---|---|---|
| Uneven Deck Profile | Misaligned rollers | Recalibrate forming stations |
| Inconsistent Cutting | Low hydraulic pressure | Check hydraulic system and adjust pressure |
| Motor Overheating | Excess load or insufficient cooling | Reduce load and ensure ventilation |
| Electrical Issues | Power fluctuations | Ensure stable 480V, 3-phase supply |
The price varies based on specifications, customization, and additional safety features. On average, prices range between $250,000 - $600,000, depending on production speed and automation level.
This machine requires a 480V - 3 phase - 60Hz power supply, which is the standard for industrial manufacturing facilities in the USA.
Installation typically takes 7 to 10 days, including setup, calibration, and testing.
Yes, with adjustable roller stations (28 stations), the machine can be configured for different deck profiles. However, custom tooling may be required.
Yes, this machine is built for continuous high-volume production, making it ideal for large-scale construction projects in the USA.
Yes, the machine comes with E-Stops and optional safety covers for operator protection.
Most manufacturers offer a 1 to 2-year warranty on parts and labor, with additional service contracts available.
Yes, this machine can be delivered to any location in the United States. Freight charges vary based on location and logistics.
The Composite Metal Deck Floor Roll Forming Machine is an essential investment for companies involved in commercial and industrial construction projects in the USA. With 28 forming stations, hydraulic shear cutting, and a powerful 32HP motor, this machine delivers high-quality composite decking profiles efficiently.
For buyers in the USA, selecting the right machine involves considering factors like power supply compatibility (480V - 3PH - 60Hz), production speed, and safety features. Investing in this machine ensures faster production, superior quality, and compliance with U.S. construction standards.
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