Composite metal floor decking roll forming machine in the USA

The Composite Metal Floor Decking Roll Forming Machine is a highly specialized piece of equipment designed to manufacture metal floor deck panels efficiently and precisely. These panels are critical components in construction projects, providing a robust foundation for composite floors in multi-story buildings, bridges, and industrial platforms.

This machine transforms galvanized or coated steel coils into precisely shaped floor decking profiles. The resulting panels are engineered for structural integrity, enabling them to bear heavy loads while providing optimal adhesion for concrete. Advanced automation ensures high-speed production, consistent quality, and customization flexibility.

Specifications

1. Material and Profiles
   • Material Type: Galvanized steel, aluminum-coated steel.
   • Material Thickness: 0.8mm – 1.5mm.
   • Coil Width: Up to 1250mm.
   • Yield Strength: 240MPa – 550MPa.
   • Profile Type: Customizable floor decking profiles with anti-slip embossing.
2. Roller System
   • Roller Material: High-grade Cr12 steel, heat-treated for durability.
   • Number of Roller Stations: 20–30 (depending on the profile complexity).
   • Shaft Material: High-strength 45# steel with precision grinding.
   • Shaft Diameter: 70mm–90mm.
3. Cutting System
   • Cutting Method: Hydraulic cutting with post-cut design.
   • Material of Cutter: Cr12Mov with hardening treatment.
   • Cutting Accuracy: ±1mm.
4. Drive System
   • Main Motor Power: 15–22 kW (variable depending on machine size).
   • Hydraulic Power: 5.5 kW.
   • Transmission Type: Gearbox and chain drive.
5. Control System
   • PLC Control: Mitsubishi/Siemens PLC with HMI touch screen.
   • Automation: Fully automated with user-friendly programming for profile dimensions.
   • Language Support: English and other optional languages.
6. Production Speed
   • Speed: 12m/min – 25m/min (with punching and cutting included).
7. Punching System
   • Punching Method: Servo-controlled hydraulic punching.
   • Punching Accuracy: ±0.5mm.
   • Custom Punch Patterns: Available based on client requirements.
8. Dimensions
   • Machine Size: 12m x 1.5m x 1.4m.
   • Weight: Approx. 12 tons.
9. Safety Features
   • Safety Enclosures: Fully enclosed system to prevent accidents.
   • Emergency Stop Buttons: Multiple strategically placed stop points.
   • Overload Protection: Protects the machine from power surges or overload.
10. Optional Extras
    • Decoiler (manual or hydraulic, 5T–10T capacity).
    • Automatic stacker system.
    • Coil handling systems.
    • Remote monitoring and control via PLC.

Applications

• Multi-story commercial and residential buildings.
• Industrial platforms and mezzanines.
• Bridges and overpasses.
• Composite floors for heavy machinery installations.

Question and Answer Section

Q1: What materials are compatible with the Composite Metal Floor Decking Roll Forming Machine?
A1: The machine works with galvanized steel, aluminum-coated steel, and other coated metals within the thickness range of 0.8mm to 1.5mm and yield strength between 240MPa and 550MPa.

Q2: Can the machine produce customized profiles?
A2: Yes, the machine can be tailored to produce various customized profiles with specific embossing and dimensions.

Q3: How is precision maintained during cutting and punching?
A3: Precision is ensured through a servo-controlled hydraulic punching system and a high-quality hydraulic cutting system, achieving accuracy within ±1mm for cutting and ±0.5mm for punching.

Q4: What is the production speed of the machine?
A4: The machine operates at a production speed of 12m/min to 25m/min, depending on the complexity of the profile and additional operations like punching.

Q5: What safety measures are included in the machine?
A5: The machine includes full safety enclosures, emergency stop buttons, and overload protection to ensure operator safety and machine longevity.

Q6: How is the machine controlled?
A6: The machine uses a Mitsubishi or Siemens PLC system with an HMI touch screen, allowing for easy programming and operation.

Q7: Are there optional components available for enhanced efficiency?
A7: Yes, optional components include a hydraulic decoiler, automatic stacker, and remote PLC monitoring system.

Q8: What kind of maintenance is required for the machine?
A8: Regular maintenance includes cleaning the rollers, checking the hydraulic system, ensuring the PLC system is updated, and inspecting wear-prone parts such as cutters and punches.

Q9: Can this machine handle U.S. electrical standards?
A9: Yes, the machine is adaptable to the U.S. electrical standards of 220V/60Hz or 380V/60Hz, depending on the client's requirements.

Q10: What industries benefit most from this machine?
A10: The construction, industrial flooring, and infrastructure sectors benefit the most, especially in projects requiring robust and cost-efficient composite flooring systems.