Composite Steel Deck roll forming machine Florida

The Composite Steel Deck Roll Forming Machine is a specialized industrial machine designed for the production of steel decking panels used in construction applications, particularly in high-rise buildings, bridges, and commercial structures. This machine is widely used in Florida due to the increasing demand for high-strength composite steel decks in the state's growing commercial and infrastructure projects.

This roll forming machine efficiently manufactures composite steel deck panels that provide excellent load-bearing capacity and improved structural integrity. It operates with high precision, ensuring consistency in profile dimensions, strength, and performance. With an advanced control system, hydraulic cutting, and optional safety features, this machine is a must-have for manufacturers catering to Florida’s booming construction sector.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V - 3PH - 60Hz
• Motor Power: 32 HP
• Drive System: Chain Drive / Gearbox
• Number of Roll Forming Stations: 28
• Cutting System: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stop (E-Stop): Included

Machine Description

The Composite Steel Deck Roll Forming Machine is engineered to produce high-quality steel decking with superior structural performance. The machine consists of multiple precision-formed stations (28 stations) to gradually shape the steel sheet into the required profile. With its hydraulic shear cutting system, it ensures clean and accurate cuts without material waste.

The machine's footprint is 85 feet, making it ideal for large-scale manufacturing setups. The robust chain drive and gearbox transmission provide smooth operation and longevity. Equipped with a 32 HP motor, this machine is built for high-volume production, ensuring consistent quality even under heavy loads.

Key Features

• High-Strength Decking Output: Produces composite steel decking suitable for modern construction projects.
• Heavy-Duty Construction: Designed for continuous production in demanding environments.
• Hydraulic Shear Cutting: Provides clean cuts, eliminating burrs and ensuring accurate panel lengths.
• 28 Forming Stations: Guarantees a precise decking profile with structural strength.
• Customizable Safety Features: Optional safety covers and built-in E-stops ensure a secure working environment.
• Energy-Efficient Power Supply: Runs on 480V, 3-phase, 60Hz, making it compatible with industrial facilities in Florida.

Applications in Florida

Florida's construction industry is rapidly expanding, with numerous commercial and high-rise buildings, bridges, and industrial projects requiring composite steel decking. The Composite Steel Deck Roll Forming Machine plays a vital role in this sector by producing lightweight yet durable deck panels that enhance structural efficiency.

Common Uses of Composite Steel Decks in Florida:

• Commercial Buildings: Offices, malls, and hotels require strong steel decking systems for flooring.
• Bridges and Infrastructure: Enhances load-bearing capabilities in transportation projects.
• Industrial Facilities: Used in warehouses, factories, and logistics centers.
• Residential Multi-Story Buildings: Provides structural integrity to apartment complexes and condos.

Question & Answer Section

Q1: What is the production speed of the Composite Steel Deck Roll Forming Machine?

A1: The production speed varies depending on the material thickness and profile, but typically, it can produce between 30-50 feet per minute, ensuring high-efficiency output.

Q2: Can this machine handle galvanized steel?

A2: Yes, the machine can process galvanized steel and other coated materials within the 18g - 24g range.

Q3: Is this machine suitable for small-scale manufacturing?

A3: Due to its large footprint (85ft) and heavy-duty capacity, it is best suited for medium to large-scale production rather than small-scale operations.

Q4: What are the safety features included in this machine?

A4: The machine comes with E-stops for emergency shutdown and has optional safety covers for enhanced operator protection.

Q5: How does the hydraulic shear cutting system benefit production?

A5: The hydraulic shear system ensures clean and precise cuts, reducing material waste and improving deck panel consistency.

Q6: What is the power requirement for this machine in Florida?

A6: This machine operates on 480V, 3-phase, 60Hz, which is standard for industrial facilities in Florida.

Q7: Can I customize the deck profile?

A7: Yes, the machine can be customized to produce specific deck profiles as per project requirements.

Conclusion

The Composite Steel Deck Roll Forming Machine is an essential investment for manufacturers serving the construction and infrastructure industries in Florida. With its high precision, heavy-duty design, and efficient production capabilities, it is well-suited for large-scale applications. Whether for commercial buildings, bridges, or industrial projects, this machine provides durable and reliable composite steel decks that meet industry standards.

For inquiries about purchasing or installing a Composite Steel Deck Roll Forming Machine in Florida, contact us today for expert assistance!