Concrete floor metal decking roll forming machine in the USA

A Concrete Floor Metal Decking Roll Forming Machine is a specialized equipment designed to produce high-quality metal decking panels used in constructing concrete floors for buildings and infrastructure. These metal decks provide a sturdy base for concrete slabs, increasing structural strength, reducing construction time, and offering cost-effective solutions for large-scale projects.

This machine ensures precision in the production of decking profiles, offering enhanced bonding between the concrete and the metal surface due to embossments and ribbing. Designed for efficiency and durability, it is ideal for industrial applications where consistency and speed are critical.

Key Features:

• High Speed: The machine operates efficiently, producing panels at a speed of up to 30–40m/min.
• Precision: Equipped with advanced PLC systems for automated control and precision in dimensions.
• Versatility: Capable of producing various profile sizes and shapes tailored to project needs.
• Durable Construction: Built with heavy-duty materials to handle long-term operations and large volumes.

Specifications of Concrete Floor Metal Decking Roll Forming Machine

Machine Structure:

• Frame: High-grade welded steel, ensuring rigidity and longevity.
• Rollers Material: High-quality 45# steel, hard-chrome plated for corrosion resistance and smooth operation.
• Number of Rollers: 18–24 rollers, depending on the profile design.
• Shaft Material: High-strength steel with a diameter of 70–90mm.

Operation:

• PLC System: Fully automated control with a user-friendly interface for easy operation and customization.
• Cutting System: Hydraulic cutting system with precise blade positioning to achieve accurate panel lengths.
• Punching System: Integrated hydraulic punching for embossments or holes, enhancing bonding and drainage.

Performance:

• Speed: 20–40m/min depending on the complexity of the profile.
• Profile Width: Up to 1250mm.
• Material Thickness: 0.8–1.5mm galvanized or coated steel.
• Power Supply: 380V, 50Hz (or customized based on location requirements in the USA).

Safety and Additional Features:

• Safety Guards: Full enclosure around the machine to ensure operator safety.
• Maintenance Access: Easy access points for cleaning and servicing.
• Optional Extras:
  • Uncoilers and recoilers
  • Automated stacking systems
  • Leveling systems for material feeding

Frequently Asked Questions (FAQs)

1. What materials can the machine process?

The machine is designed to process galvanized steel, aluminum, and other coated metals with thicknesses ranging from 0.8mm to 1.5mm.

2. Can it produce customized profiles?

Yes, the machine can be configured to produce customized profiles tailored to specific project requirements.

3. What is the average production speed?

The machine operates at speeds of 20–40m/min, depending on the complexity of the profile and material thickness.

4. Is the machine energy-efficient?

Yes, it features advanced energy-efficient motors and an optimized hydraulic system to reduce operational costs.

5. How easy is it to operate the machine?

The PLC control system provides an intuitive interface, making it easy for operators to manage production and adjust settings.

6. What safety features does the machine include?

The machine is equipped with safety guards, emergency stop functions, and maintenance access points to ensure operator safety.

7. Can the machine handle large-scale production?

Yes, it is built for industrial-grade production and can operate continuously for extended periods.

8. What maintenance is required?

Regular maintenance includes cleaning the rollers, checking the lubrication system, and inspecting hydraulic and electrical components.

Conclusion

The Concrete Floor Metal Decking Roll Forming Machine is a vital tool for construction and infrastructure projects in the USA. With advanced features and high performance, it ensures the production of durable and precise metal decking panels, enhancing the efficiency and quality of construction projects. Whether for commercial, residential, or industrial applications, this machine delivers reliability and versatility, meeting the demands of modern construction.

If you are looking for a reliable, high-speed metal decking roll forming machine tailored to USA specifications, this equipment is an excellent investment for your business.