Concrete floor metal decking​ roll forming machine USA

The Concrete Floor Metal Decking Roll Forming Machine is an essential piece of equipment in the construction industry, particularly for high-rise buildings, bridges, and industrial projects. This machine is designed to produce metal decking panels that reinforce concrete slabs, providing structural integrity and load-bearing capacity.

In the USA, the demand for high-quality metal decking roll forming machines is growing due to the increasing need for durable and efficient construction materials. This guide will provide a complete overview of the machine’s specifications, description, and frequently asked questions.

Machine Description

The Concrete Floor Metal Decking Roll Forming Machine is a high-performance, heavy-duty industrial machine built for continuous operation in construction and steel fabrication industries. Designed to handle 18g to 24g galvanized steel, this roll forming machine produces high-strength metal deck panels used in concrete flooring systems.

This machine features 28 forming stations, ensuring a precise and consistent profile. Equipped with a hydraulic shear cutting system, it ensures clean and accurate cuts, minimizing material waste. The 32 HP motor and chain drive/gearbox transmission system provide the necessary power and stability for high-speed production.

With an 85-foot machine footprint and a total weight of 20 tons, this machine is designed for industrial settings with adequate space and heavy-duty flooring to support its operation.

Specifications

Here are the technical specifications for the Concrete Floor Metal Decking Roll Forming Machine in the USA:

Key Features

1. Heavy-Duty Frame – The roll forming machine is built with industrial-grade steel to withstand heavy usage.
2. Precision Forming – The 28 forming stations ensure high-quality and consistent profile accuracy.
3. Hydraulic Shear Cutting – Ensures clean and accurate cuts with minimal burrs.
4. High-Speed Performance – Powered by a 32 HP motor, ensuring smooth operation and efficient output.
5. Advanced Gearbox Drive System – Chain drive/Gearbox system for maximum efficiency and longevity.
6. Customizable Safety Features – Optional safety covers and emergency stops (E-Stops) for enhanced worker safety.
7. USA Standard Power Supply – 480V, 3-phase, 60Hz, making it compatible with industrial electrical standards in the United States.

Applications

The Concrete Floor Metal Decking Roll Forming Machine is widely used in various construction and industrial applications, including:

• High-rise buildings
• Bridges and overpasses
• Warehouse and factory construction
• Industrial platforms
• Parking structures
• Residential and commercial buildings

Metal decking panels produced by this machine serve as a permanent formwork for concrete slabs, reducing construction costs and enhancing structural strength.

Setup and Installation

1. Site Preparation – Ensure the facility has adequate space (85ft footprint) and reinforced flooring to support the 20-ton weight.
2. Electrical Connections – The machine requires 480V, 3-phase, 60Hz power supply.
3. Material Loading – Load galvanized steel coils (18g - 24g) onto the decoiler.
4. Roll Forming Process – The machine gradually forms the metal decking profile through 28 forming stations.
5. Cutting and Stacking – Hydraulic shear cutting system ensures precise panel lengths.
6. Final Inspection – Verify panel dimensions and quality before stacking for transport.

Maintenance Requirements

To keep the Concrete Floor Metal Decking Roll Forming Machine running at optimal performance, follow these maintenance practices:

• Regular Lubrication – Apply lubrication to rollers, chains, and the gearbox to prevent wear.
• Hydraulic System Check – Monitor hydraulic oil levels and pressure for efficient cutting operations.
• Electrical Inspection – Ensure the 480V power supply and motor wiring are in good condition.
• Safety Check – Test E-Stops and verify the integrity of safety covers.
• Roller Alignment – Adjust forming rollers periodically to maintain precise profile accuracy.

Question and Answer Section

Q1: What is the maximum production speed of this machine?

A: The production speed varies depending on material thickness and profile design, but it typically ranges between 20-40 feet per minute (FPM).

Q2: Can this machine handle stainless steel or aluminum?

A: No, this machine is specifically designed for galvanized steel in the 18g - 24g range. Using other materials may cause premature wear on rollers.

Q3: Is this machine compliant with OSHA safety regulations in the USA?

A: Yes, the machine includes E-Stops and optional safety covers to comply with OSHA safety standards for industrial machinery.

Q4: What is the typical lifespan of this roll forming machine?

A: With proper maintenance, this machine can last 15+ years in a production environment.

Q5: How long does it take to install this machine?

A: Installation usually takes 5-7 days, including machine setup, electrical connections, and testing.

Q6: What is the recommended power supply for this machine in the USA?

A: The machine operates on a 480V, 3-phase, 60Hz power supply, which is standard for industrial facilities in the USA.

Q7: Can I customize the profile shape?

A: Yes, custom roll tooling can be designed to create specific decking profiles based on project requirements.

Q8: How does the hydraulic shear cutting system work?

A: The hydraulic shear uses a high-pressure system to cut metal decking panels accurately, ensuring clean, burr-free edges.

Q9: What type of gearbox does this machine use?

A: The machine is equipped with a Chain Drive / Gearbox system for stable power transmission and long-term durability.

Q10: Does this machine come with a warranty?

A: Yes, most manufacturers offer a 1-2 year warranty on the machine, covering parts and labor.

Conclusion

The Concrete Floor Metal Decking Roll Forming Machine is a crucial investment for construction companies, steel fabricators, and contractors in the USA. With high-speed precision, durable construction, and efficient performance, this machine enables the production of strong, cost-effective metal decking panels.

Whether you are involved in commercial, industrial, or residential construction, this roll forming machine is an ideal solution for metal decking production. Contact us today for more information or to request a quote!