Concrete flooring system roll forming machine USA

Concrete flooring system roll forming machines play a crucial role in the construction industry, producing metal decking profiles used to reinforce concrete floors in commercial, industrial, and residential buildings. These machines enable the production of high-strength, precisely formed steel decking panels that provide structural integrity and support for large-scale flooring projects.

For buyers in the USA, selecting the right roll forming machine requires careful consideration of power supply, machine specifications, and local compliance standards. In this guide, we explore the Concrete Flooring System Roll Forming Machine, covering its features, specifications, and answers to common buyer questions.

Concrete Flooring System Roll Forming Machine – Full Description

A concrete flooring system roll forming machine is designed to manufacture metal decking profiles, which serve as a base for concrete slabs in modern construction. The machine operates by continuously forming cold-rolled steel sheets into the required profile shape, with precise cuts and punching operations to ensure high accuracy.

The USA market requires roll forming machines that meet local electrical and safety regulations, such as 480V - 3Ph - 60Hz power compatibility, OSHA-compliant safety covers, and emergency stop features. Additionally, these machines must be capable of handling a variety of material thicknesses and producing high-strength, durable profiles for heavy-duty applications.

This high-performance roll forming machine features 28 forming stations, ensuring smooth and accurate profile formation. With a 32HP motor and hydraulic cutting system, it delivers consistent performance with high-speed production rates.

Specifications of the Concrete Flooring System Roll Forming Machine

Below are the detailed specifications of this machine tailored for the USA market:

Key Features of the Concrete Flooring System Roll Forming Machine

1. High Production Capacity

• The machine supports continuous production of concrete floor decking, ensuring high output rates.
• 28 forming stations provide smooth sheet transition with minimal material distortion.

2. Precision Engineering

• Capable of processing 18-gauge to 24-gauge steel, offering versatility for different construction requirements.
• The hydraulic shear cutting system ensures clean cuts with minimal material waste.

3. USA-Specific Electrical and Safety Compliance

• Designed to work with 480V - 3Ph - 60Hz electrical systems, making it ideal for USA industrial facilities.
• Safety covers (optional) and E-Stops ensure compliance with OSHA safety standards.

4. Robust and Durable Construction

• 20-ton heavy-duty frame for vibration-free operation and extended machine lifespan.
• Uses chain drive or gearbox system for stable and powerful performance.

5. Customizable Safety Features

• Safety covers available upon request.
• Emergency stop (E-Stop) buttons strategically placed for operator safety.

Applications of Concrete Flooring System Roll Forming Machine

This machine is widely used in construction projects for creating concrete metal decking panels in:

• Commercial buildings (shopping malls, office complexes)
• Industrial facilities (warehouses, factories)
• Multi-story residential buildings
• Bridges and infrastructure projects
• Parking structures and stadiums

The metal decking profiles produced by this machine provide enhanced load-bearing capacity, durability, and fire resistance in construction applications.

Frequently Asked Questions (FAQ)

1. What is the power requirement for this machine in the USA?

This machine operates on 480V - 3Ph - 60Hz, making it compatible with standard industrial electrical supply in the USA.

2. What is the maximum material thickness this machine can process?

It can process steel sheets ranging from 18-gauge to 24-gauge, covering most standard concrete flooring system requirements.

3. What type of cutting system does this machine use?

The machine is equipped with a hydraulic shear cutting system, ensuring clean, precise cuts with minimal material waste.

4. How many forming stations does the machine have?

It features 28 forming stations, ensuring smooth and accurate profile formation.

5. What safety features are included?

• Emergency Stops (E-Stops) are included as a standard safety measure.
• Safety covers are optional and can be added based on customer requirements.

6. Is the machine compliant with USA safety regulations?

Yes, the machine is designed to meet OSHA and industrial safety standards when equipped with safety covers and proper guarding.

7. What is the footprint of the machine?

The machine requires an installation space of approximately 85 feet, so buyers should ensure adequate factory space for setup and operation.

8. Can I customize the profiles produced by this machine?

Yes, customization options are available depending on your project requirements, including different decking patterns, punching, and embossing features.

9. How does the gearbox system compare to chain drive?

• Chain drive is simpler and requires less maintenance but may have slight variations in torque transfer.
• Gearbox drive provides more precise motion control and higher torque efficiency for heavy-duty applications.

10. What industries use this type of roll forming machine?

This machine is primarily used in the construction industry for floor decking applications in commercial, residential, and industrial buildings.

Conclusion

The Concrete Flooring System Roll Forming Machine is an essential investment for businesses involved in steel decking production for USA-based construction projects. With high production efficiency, robust design, and compliance with USA safety and electrical standards, this machine provides long-term reliability and profitability for manufacturers.

If you are interested in purchasing a Concrete Flooring System Roll Forming Machine, ensure that you have the proper factory space, power supply, and safety compliance measures in place. For custom configurations and additional details, reach out to Horizon Roll Forming Machines today!