Corrugated Floor Deck roll forming machine Arizona, USA

The Corrugated Floor Deck Roll Forming Machine is a high-performance solution for producing durable and structurally efficient corrugated floor decking used in commercial and industrial construction projects. Designed for high-speed operation and precision, this machine is built to withstand heavy-duty manufacturing while maintaining accuracy in profile dimensions.

Ideal for Arizona’s construction industry, where extreme weather conditions require robust and reliable flooring solutions, this roll forming machine ensures consistent quality output and high production efficiency. With its heavy-duty frame and precision hydraulic cutting system, this machine provides long-lasting service and low maintenance requirements.

Machine Specifications

• Material Thickness: 18g - 24g (suitable for durable floor decking applications)
• Machine Weight: 20 tons (heavy-duty, ensuring stability and long-term performance)
• Machine Footprint: 85ft (large-scale production capability)
• Main Power Supply: 480V - 3Ph - 60Hz (designed for U.S. industrial power standards)
• Motor Power: 32HP (high-performance motor for continuous operation)
• Drive System: Chain Drive / Gearbox (reliable power transmission for high-precision forming)
• Roller Stations: 28 Stations (ensuring gradual and accurate forming of the corrugated profile)
• Cutting Type: Hydraulic Shear (for clean and precise cutting with minimal material distortion)
• Safety Features:
  • Safety Covers (Optional) – Enhanced protection for operators
  • E-Stops – Emergency stop system for operator safety

Why Choose This Machine for Arizona?

1. Built for High-Strength Floor Decking

Arizona’s booming commercial and industrial construction sector demands high-strength and durable floor decking. This machine is optimized for 18 to 24-gauge steel, producing decking with superior load-bearing capacity, making it ideal for multi-story buildings, bridges, and other structures.

2. High-Speed & Efficient Production

With 28 forming stations and a powerful 32HP motor, this machine is designed for continuous operation while ensuring consistent quality output. Whether for local contractors or large-scale manufacturers, it delivers high-speed production to meet demand efficiently.

3. Customization & Versatility

Equipped with a chain drive/gearbox system, this machine offers flexibility in adjusting profile dimensions, making it suitable for various decking profiles required in Arizona’s construction industry.

4. Reliable Power Supply Compatibility

Operating at 480V - 3Ph - 60Hz, this machine is fully compatible with Arizona’s industrial power standards, ensuring seamless integration into existing manufacturing facilities.

5. Safety & Durability

Built with optional safety covers and E-Stops, this machine ensures operator protection while maintaining long-term reliability in high-output environments.

Common Applications of Corrugated Floor Decking

• Commercial Buildings – Used as structural flooring in high-rise buildings and shopping centers.
• Industrial Structures – Essential for warehouses, factories, and industrial plants.
• Bridges & Infrastructure – Used in bridge construction for reinforced concrete floors.
• Residential Construction – Increasingly used in modern residential designs for durable flooring systems.

Frequently Asked Questions (Q&A)

Q1: What is the production speed of this roll forming machine?

A: The production speed varies depending on the material thickness and profile requirements, but it typically runs at 10-20 meters per minute under standard operating conditions.

Q2: Can this machine produce different types of floor decking profiles?

A: Yes, with minor modifications, this machine can be configured to produce different corrugated floor decking profiles, making it versatile for different construction projects.

Q3: Is this machine suitable for Arizona’s climate conditions?

A: Absolutely. The machine is designed with heavy-duty steel components, resistant to Arizona’s high temperatures and dry conditions, ensuring longevity and minimal maintenance issues.

Q4: How does the hydraulic shear cutting system benefit production?

A: The hydraulic shear system ensures clean, precise cuts without material deformation, reducing waste and improving deck panel accuracy.

Q5: What is the power requirement for installation?

A: This machine operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in Arizona. Ensure your facility has adequate electrical capacity before installation.

Q6: Can I get this machine with additional safety features?

A: Yes, optional safety covers can be installed, and it comes with E-Stops to ensure operator safety during operation.

Q7: How long does it take to set up and install this machine?

A: Typically, installation and calibration take 2-3 days, depending on facility layout and power setup.

Q8: What kind of maintenance does this machine require?

A: Regular maintenance includes lubricating moving parts, checking the gearbox and drive system, inspecting rollers for wear, and ensuring the hydraulic system is functioning optimally.

Conclusion

The Corrugated Floor Deck Roll Forming Machine is a high-capacity, heavy-duty machine designed for Arizona’s growing construction industry. With its robust design, high-speed production capabilities, and precision forming system, it is an ideal solution for manufacturers looking to produce strong and reliable floor decking panels.

For customization options, pricing, and shipping details, contact us today!