Corrugated Floor Deck the roll forming machine Florida

The Corrugated Floor Deck Roll Forming Machine is an industrial-grade equipment designed for manufacturing corrugated metal floor decks used in commercial, industrial, and residential construction projects. This machine is specifically built for high-efficiency production, ensuring durability and precision in every profile it produces.

This roll forming machine operates at a high speed and is equipped with advanced automation features, making it suitable for large-scale production in Florida’s construction industry. With its hydraulic shear cutting system, it provides clean and accurate cuts, reducing material wastage and ensuring consistency.

The machine is engineered to handle various material thicknesses from 18 gauge to 24 gauge, making it versatile for different floor decking applications. It operates on 480V, 3-phase, 60Hz power, making it compatible with Florida’s industrial electrical standards. Additionally, the chain drive/gearbox system ensures smooth and efficient operation with minimal maintenance requirements.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85ft
• Main Power: 480V - 3PH - 60Hz
• Motor: 32 HP
• Gearbox: Chain Drive / Gearbox
• Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• E-Stops: Included

Advantages of Using the Corrugated Floor Deck Roll Forming Machine in Florida

1. High Efficiency: The 28-station roll forming process ensures smooth shaping of metal sheets, reducing production time and labor costs.
2. Durability: Built with high-grade steel and robust components, this machine is designed for long-term industrial use.
3. Precision Cutting: The hydraulic shear cutting system provides accurate and clean cuts, reducing post-processing needs.
4. Versatility: Capable of handling a wide range of gauge thicknesses, making it suitable for different construction applications.
5. Florida-Specific Compliance: The machine operates on 480V, 3-phase, 60Hz power, ensuring compatibility with local electrical standards.
6. Optional Safety Features: Customizable safety covers and E-stops ensure operator protection and workplace safety.

Applications of Corrugated Floor Decking in Florida

• Commercial Buildings: Used in multi-story buildings, office structures, and shopping malls.
• Industrial Warehouses: Provides strong support for warehouse flooring and roofing.
• Residential Construction: Used in modern housing projects for strength and longevity.
• Infrastructure Projects: Ideal for bridge decks, highways, and large-scale civil engineering projects.

Setup and Installation

Setting up the Corrugated Floor Deck Roll Forming Machine requires proper space allocation due to its 85ft footprint. It is advisable to have trained technicians handle the installation, ensuring all electrical connections (480V, 3PH, 60Hz) are correctly configured. Routine maintenance checks should be performed to keep the gearbox, motor, and hydraulic shear in optimal condition.

Maintenance and Troubleshooting

Regular Maintenance Tips:

• Lubricate moving parts regularly to prevent wear and tear.
• Check hydraulic fluid levels to ensure smooth operation of the cutting system.
• Inspect rollers and gearboxes for any misalignment or damage.
• Ensure safety features (E-stops, optional safety covers) are functioning properly.

Common Issues & Solutions:

• Material Jam: Ensure the material is properly fed into the rollers and clear any obstructions.
• Inaccurate Cutting: Check the hydraulic shear system for proper alignment and blade sharpness.
• Power Issues: Verify electrical supply compatibility and inspect motor connections.
• Roller Misalignment: Adjust roller stations if profiles are not forming correctly.

Frequently Asked Questions (FAQ)

1. What is the production speed of this roll forming machine?

The exact speed varies depending on material thickness, but typically, it can produce up to 40-60 feet per minute under optimal conditions.

2. Can this machine handle galvanized steel?

Yes, the Corrugated Floor Deck Roll Forming Machine can process galvanized steel, aluminum, and other coated materials within the 18g - 24g thickness range.

3. How much space is needed to install this machine?

The machine requires an 85ft long workspace with additional room for coil feeding and stacking finished products.

4. What safety features are included?

Standard safety features include E-stops, and optional safety covers can be added as needed to enhance operator safety.

5. Can this machine be customized?

Yes, depending on project requirements, custom tooling and safety features can be added.

6. Is technical support available in Florida?

Yes, installation and after-sales support are available for Florida-based businesses, including training, maintenance services, and spare parts supply.

Conclusion

The Corrugated Floor Deck Roll Forming Machine is an excellent investment for businesses in Florida’s construction and manufacturing sectors. With its high efficiency, precision, and compliance with local power standards, it is well-suited for producing high-quality floor decking profiles. Whether for large-scale infrastructure projects or commercial buildings, this machine ensures cost-effective and durable production.