Corrugated metal deck concrete floor​ roll forming machine USA

Corrugated metal deck roll forming machines are essential for manufacturing high-strength concrete floor decking used in commercial and industrial buildings. These machines produce corrugated metal decking, which enhances structural integrity and provides reinforcement for poured concrete floors.

In the United States, the demand for metal deck roll forming machines is increasing due to the growth in high-rise commercial construction, warehouse expansions, and industrial infrastructure projects. This blog will provide a detailed description, machine specifications, and a question-and-answer section to help buyers understand what to consider when purchasing a corrugated metal deck roll forming machine in the USA.

Corrugated Metal Deck Roll Forming Machine - Full Description

The Corrugated Metal Deck Concrete Floor Roll Forming Machine is an industrial-grade machine designed for mass production of metal decking sheets. These decks act as formwork and reinforcement in concrete floors, commonly used in commercial buildings, stadiums, parking structures, and bridges.

This machine automates the process of shaping and cutting steel sheets into precise corrugated deck profiles, ensuring high accuracy and efficiency. Built for heavy-duty operations, the machine integrates high-powered motors, precision-driven roller stations, and hydraulic cutting technology to achieve high-speed production.

Key Features of the Machine

1. Robust Frame and Heavy-Duty Design

• Built to handle large-scale production, with a machine weight of 20 tons for durability and stability.
• 85ft machine footprint, allowing a longer rolling process for accuracy.

2. High-Efficiency Power System

• Main power requirement: 480V, 3-phase, 60Hz, designed to meet U.S. industrial electrical standards.
• 32 HP motor for consistent and powerful performance in high-speed operations.

3. Gearbox and Drive System

• Equipped with chain drive or gearbox options, ensuring efficient torque transmission for long-term performance.

4. Roll Forming Stations and Processing Capability

• 28 forming stations deliver precise shaping and uniformity.
• Material thickness: 18-gauge to 24-gauge, covering standard steel decking requirements.

5. Cutting Mechanism

• Utilizes a hydraulic shear cutting system for clean and accurate cuts with minimal waste.

6. Safety and Control Features

• Emergency stop (E-stop) buttons for immediate shutdown during operation.
• Optional safety covers for enhanced worker protection.

Corrugated Metal Deck Roll Forming Machine Specifications (USA Model)

Benefits of a Corrugated Metal Deck Roll Forming Machine

1. High Production Speed – Enables mass production of decking sheets.
2. Consistent Quality – Ensures precise and uniform deck profiles.
3. Reduced Labor Costs – Fully automated for minimal manual intervention.
4. Energy-Efficient Operation – Designed for optimized power usage.
5. Durable and Long-Lasting – Heavy-duty frame ensures longevity.

Applications of Corrugated Metal Decking

Corrugated metal deck sheets produced by this machine are widely used in:

• High-rise commercial buildings
• Parking structures
• Bridges and highway infrastructure
• Warehouse and factory floors
• Stadiums and large-scale construction projects

Frequently Asked Questions (FAQ)

1. What is the production speed of the machine?

The production speed depends on the material thickness and design complexity, but typically, this machine can produce 30-40 feet per minute (FPM).

2. Can this machine handle stainless steel or aluminum?

No, this machine is primarily designed for galvanized steel and mild steel in the 18-gauge to 24-gauge range.

3. What type of maintenance does the machine require?

Routine maintenance includes:

• Lubricating the chain drive and gearbox regularly.
• Checking hydraulic fluid levels for the shear cutting system.
• Cleaning the rollers and stations to prevent material buildup.
• Ensuring electrical components are functioning properly.

4. Does this machine require a foundation for installation?

Yes, given the 20-ton weight and 85ft length, it is recommended to install the machine on a stable concrete foundation.

5. How is the hydraulic shear system better than traditional cutting?

A hydraulic shear cutting system provides:

• Cleaner cuts
• Minimal burrs or rough edges
• Better material efficiency with less waste

6. Can I customize the machine for different deck profiles?

Yes, the machine can be customized with different roller sets to produce multiple deck profiles.

7. What safety features are included in the machine?

• Emergency stop (E-stop) buttons at multiple locations.
• Optional safety covers for roller stations and cutting areas.

8. Can this machine be shipped and installed anywhere in the USA?

Yes, the machine can be shipped to any state in the USA, and on-site installation and training services are available.

Final Thoughts

The Corrugated Metal Deck Concrete Floor Roll Forming Machine is an indispensable asset for construction and steel processing industries in the USA. Its robust build, automation capabilities, and precision engineering make it an ideal choice for manufacturers producing high-volume decking sheets for commercial and industrial applications.

If you're considering purchasing a metal deck roll forming machine for your business in the USA, ensure that it meets your production needs, safety requirements, and industry standards.

For pricing, installation, and customization options, feel free to contact us today!