Corrugated metal floor decking roll forming machine in the USA

The Corrugated Metal Floor Decking Roll Forming Machine is a specialized industrial system used to produce high-strength corrugated metal floor decking panels. These panels are widely used in construction projects for flooring, mezzanine systems, and as composite slabs when combined with concrete. The machine is engineered to deliver precision, efficiency, and durability, meeting the demands of the competitive construction and steel fabrication industries in the USA.

The machine operates through a series of roll-forming stations that shape flat steel coils into corrugated decking profiles. It ensures consistency, high-speed production, and the ability to handle various material gauges and sizes. It is suitable for manufacturers seeking to scale their operations while maintaining stringent quality standards.

Machine Specifications

1. Material Specifications:
   • Material Type: Galvanized steel, aluminum, stainless steel
   • Material Thickness: 0.6 mm to 1.5 mm
   • Coil Width: 1000 mm to 1250 mm
   • Yield Strength: 235 MPa to 550 MPa
2. Roller System:
   • Roller Material: High-grade chromium steel with heat treatment for durability
   • Number of Rollers: 18–30 stations (depending on profile complexity)
   • Roller Diameter: 70–95 mm
3. Frame Construction:
   • Frame Material: Heavy-duty steel structure
   • Frame Thickness: 20–30 mm
4. Cutting Mechanism:
   • Type: Hydraulic cutting system with pre-cut and post-cut options
   • Blade Material: High-speed steel (HSS)
   • Cutting Precision: ±0.5 mm
5. Control System:
   • PLC System: Siemens or Mitsubishi with touchscreen interface
   • Control Mode: Fully automatic with manual override
   • Data Storage: Capacity for multiple profiles and settings
6. Production Speed:
   • Speed: 15–25 meters per minute (variable based on material and profile complexity)
7. Power Requirements:
   • Main Motor: 15–30 kW (depending on the machine size)
   • Hydraulic System: 5.5 kW
   • Power Supply: 380 V / 50 Hz / 3 Phase (customizable for USA standards)
8. Dimensions and Weight:
   • Machine Length: 12–15 meters
   • Width: 1.5–2.0 meters
   • Height: 1.2–1.8 meters
   • Weight: 8–12 tons
9. Additional Features:
   • Safety Guards: Full enclosure with emergency stop systems
   • Profile Customization: Interchangeable tooling for various decking profiles
   • Coil Handling Systems: Optional uncoilers, recoilers, and leveling systems

Applications

• Flooring for commercial and industrial buildings
• Mezzanine systems
• Composite slabs with concrete for structural strength
• Temporary platforms during construction

Question and Answer Section

Q1: What materials are suitable for the corrugated floor decking roll forming machine?
A1: The machine is designed to work with galvanized steel, aluminum, and stainless steel, with a thickness range of 0.6 mm to 1.5 mm.

Q2: What is the average production speed of the machine?
A2: The production speed typically ranges from 15 to 25 meters per minute, depending on the material and profile complexity.

Q3: Can the machine handle different profile sizes?
A3: Yes, the machine features interchangeable tooling to accommodate various corrugated decking profiles.

Q4: How precise is the cutting system?
A4: The hydraulic cutting system ensures high precision, with a cutting tolerance of ±0.5 mm.

Q5: Is the machine suitable for the USA's power supply standards?
A5: Yes, the machine can be customized to match the USA’s standard power supply requirements, typically 220 V or 380 V at 60 Hz.

Q6: Does the machine include safety features?
A6: Absolutely. The machine is equipped with full enclosures, safety guards, and emergency stop systems to ensure operator safety.

Q7: What extras are available with the machine?
A7: Optional extras include coil handling systems, stackers, remote PLC systems, automatic leveling systems, and advanced uncoiler and recoiler setups.

Q8: How can I ensure proper maintenance of the machine?
A8: Regular lubrication, roller inspections, and cleaning of cutting blades are essential. The PLC system also provides maintenance alerts for critical components.

Q9: Is training provided for operating the machine?
A9: Most manufacturers or distributors offer training sessions for operators, including setup, operation, and troubleshooting.

Q10: What warranty is offered with the machine?
A10: Warranties vary by manufacturer but typically range from 12 to 24 months, covering parts and service.

This machine is ideal for manufacturers in the USA seeking efficient and reliable production of high-quality corrugated metal floor decking panels. By investing in this technology, businesses can scale operations, improve product consistency, and meet the growing demand for construction materials.