Corrugated metal siding roll forming machine USA

A corrugated metal siding roll forming machine is designed to produce corrugated metal panels commonly used for exterior siding, roofing, and architectural purposes. These machines provide precision, speed, and customization to meet the demands of industrial, commercial, and residential construction projects in the USA.

This roll forming machine transforms metal coils into corrugated profiles through a series of rollers that gradually shape the material. The resulting panels are lightweight, durable, and weather-resistant, making them a popular choice for various building applications.

Specifications

1. Roller Materials: High-grade chromium-plated steel for durability and precise forming.
2. Frame Size: Rigid steel structure to ensure stability and reduce vibrations during operation.
3. Thickness Range:
   • Material Gauge: 24-18 gauge (0.5mm–1.2mm thickness).
4. Material Types:
   • Galvanized Steel
   • Aluminum
   • Pre-painted Steel
   • Stainless Steel
5. Forming Speed: 10–25 meters per minute (adjustable based on profile complexity).
6. Width of Material: Customizable to accommodate standard coil widths (e.g., 914mm, 1219mm, or 1220mm).
7. Punching and Notching: Optional hydraulic punching and notching system for custom features like vent holes or trim connections.
8. Cutting System: Hydraulic cutting with hardened steel blades for smooth and precise cuts.
9. Power Supply:
   • Voltage: 220V/60Hz or 480V/60Hz (customized for the USA).
   • Motor Power: 5–15 kW (depending on production needs).
10. Control System: PLC control with a touchscreen interface for easy operation and profile customization.
11. Safety Features: Enclosures, emergency stop buttons, and safety guards for operator protection.
12. Optional Extras:
    • Automatic stackers for efficient panel collection.
    • Coil car tippers for easy loading.
    • Remote PLC system for real-time monitoring and adjustments.

Profile Description

• Materials: Galvanized steel, aluminum, or stainless steel.
• Profile Sizes: Standard heights between 12mm–32mm; width customizable to match specific project needs.
• Applications:
  • Industrial warehouses
  • Residential homes
  • Agricultural barns
  • Commercial storefronts
  • Decorative cladding for architectural projects
• Market Size in the USA: High demand due to growing construction and roofing sectors.
• Popular Regions: Southern and Western states like Texas, California, and Florida, where corrugated metal siding is favored for its weather resistance.

Setup and Installation

1. Placement: Install on a solid, level surface to ensure stable operation.
2. Electrical Requirements: Confirm power supply matches the machine's voltage and amperage needs.
3. Calibration: Test and adjust rollers to ensure uniform profile production.
4. Training: Operators should be trained in using the PLC control and safety measures.
5. Trial Run: Perform a trial run with scrap material to verify profile accuracy and machine alignment.

Maintenance Requirements

• Daily: Clean rollers and remove debris.
• Weekly: Inspect the rollers and hydraulic system for wear or leaks.
• Monthly: Check and lubricate moving parts like chains and bearings.
• Annually: Perform a full machine audit and replace worn components.

Question and Answer Section

Q1: What are the benefits of using corrugated metal siding produced by this machine?
A1: Corrugated metal siding is lightweight, durable, corrosion-resistant, and provides excellent weatherproofing. It is also easy to install and offers aesthetic versatility.

Q2: Can the machine produce custom profiles?
A2: Yes, the machine is equipped with a PLC system that allows customization of profile dimensions to meet specific project requirements.

Q3: What is the average production time for a standard panel?
A3: The machine can produce panels at a speed of 10–25 meters per minute, depending on the material and profile complexity.

Q4: Is this machine suitable for small businesses?
A4: Absolutely. It is ideal for small to medium-sized businesses looking to produce high-quality panels efficiently.

Q5: What is the power requirement for this machine in the USA?
A5: The machine typically operates on 220V or 480V at 60Hz, which is standard for industrial equipment in the USA.

Q6: What is the estimated cost of this machine?
A6: Prices range from $40,000 to $120,000 depending on the specifications, extras, and production capacity.

Q7: What kind of warranty is provided?
A7: Most manufacturers offer a 1-year warranty for parts and technical support, with optional extended warranties.