Corrugated Roof Deck roll forming machine Arizona, USA

The Corrugated Roof Deck Roll Forming Machine is an advanced, high-performance metal forming solution designed for manufacturing structural steel decking panels used in commercial and industrial roofing applications. Engineered to meet the demands of Arizona’s construction industry, this machine provides precision, efficiency, and durability, making it an ideal choice for metal roofing manufacturers, contractors, and building suppliers.

With 28 forming stations and a hydraulic shear cutting system, this roll forming machine ensures smooth, accurate, and high-speed production of corrugated roof decking panels. The heavy-duty chain drive or gearbox system delivers powerful and consistent performance, even when working with 18 to 24-gauge steel materials.

This machine is optimized for 480V, 3-phase, 60Hz power, which aligns with industrial power standards in the United States, ensuring seamless integration into manufacturing operations in Arizona. It is built to withstand high production volumes and can efficiently roll-form roof decking panels used in large-scale commercial and residential roofing projects.

Additionally, the system includes E-Stops for safety, and optional safety covers are available for enhanced operator protection. The 85-foot machine footprint is designed to accommodate high-speed, continuous production while maintaining a compact layout for workshops and factories.

Machine Specifications

• Material Thickness: 18-gauge to 24-gauge
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V - 3 Phase - 60Hz
• Motor Power: 32 HP
• Gearbox System: Chain Drive / Gearbox
• Number of Stations: 28
• Cutting System: Hydraulic Shear
• Safety Features: Optional Safety Covers, E-Stops

Features & Benefits

1. High-Speed and Precise Production

• The 28 forming stations ensure smooth, uniform shaping of the corrugated decking panels.
• Hydraulic shear cutting provides clean, burr-free edges, reducing the need for secondary processing.

2. Robust and Durable Build

• Heavy-duty frame designed for industrial-level production.
• 20-ton weight ensures stability during high-speed operations.
• Gearbox and chain drive system provide long-term durability with minimal maintenance.

3. Optimized for Arizona’s Roofing Industry

• Designed to produce roof decking panels commonly used in commercial and industrial buildings in Arizona.
• Works with a range of 18-24 gauge steel materials, making it ideal for diverse roofing applications.

4. Energy Efficient & Industrial Power Standard

• Runs on 480V, 3-phase, 60Hz power, making it compatible with U.S. industrial facilities.
• 32 HP motor provides consistent power while maintaining energy efficiency.

5. Enhanced Safety & Operator-Friendly Design

• Emergency stop (E-Stop) buttons for immediate shutdown in case of emergencies.
• Optional safety covers provide additional protection for operators.

Applications of the Corrugated Roof Deck Roll Forming Machine

This machine is ideal for producing corrugated roof deck panels for:
✔ Commercial Buildings – Warehouses, factories, shopping centers
✔ Industrial Roofing – Manufacturing plants, storage facilities
✔ Residential Projects – Homes, garages, and agricultural buildings
✔ Infrastructure Projects – Bridges, parking structures

Question & Answer Section

1. What types of metal can be used in this machine?

This machine is designed to process 18-gauge to 24-gauge steel, including galvanized steel, stainless steel, and aluminum.

2. Can this machine be customized for different panel sizes?

Yes, customization options are available to modify the corrugated profile, width, and length based on customer requirements.

3. How is the cutting system designed?

The machine is equipped with a hydraulic shear cutting system, which ensures precise cuts with minimal waste, reducing production costs.

4. What safety features does this machine have?

The machine includes E-Stops for emergency shutdowns. Optional safety covers can also be installed to further enhance operator safety.

5. What power supply does the machine require?

This roll forming machine operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in Arizona and across the USA.

6. How much space is required for this machine?

The total footprint of the machine is 85 feet, so it is recommended to have additional workspace for material handling and storage.

7. What is the maintenance requirement for this machine?

Regular maintenance includes lubrication of moving parts, checking the chain drive/gearbox, inspecting hydraulic components, and cleaning the roller stations to ensure optimal performance.

8. Is installation and training provided?

Yes, we offer installation assistance and training for operators to ensure efficient machine operation.

9. What industries commonly use this machine?

This machine is widely used in the construction, infrastructure, and roofing industries to manufacture corrugated roof decking panels for commercial and industrial buildings.

10. Can this machine handle high production volumes?

Yes, the heavy-duty design and high-power motor allow for continuous, high-volume production, making it suitable for large-scale projects in Arizona.

Conclusion

The Corrugated Roof Deck Roll Forming Machine is a powerful and efficient solution for Arizona’s roofing and construction industry. With robust build quality, high-speed operation, and precision cutting, this machine provides a cost-effective way to manufacture corrugated roof decking panels for various applications.