Corrugated steel decking roll forming machine in the USA

The Corrugated Steel Decking Roll Forming Machine is designed to manufacture corrugated steel decking panels, widely used in construction projects such as floors, roofs, and mezzanines. This machine converts metal coils into durable and precisely shaped corrugated panels, offering high structural strength and versatility for modern building requirements. Its automated process ensures consistent quality, increased productivity, and reduced labor costs.

This machine is essential for producing steel decking used in residential, commercial, and industrial buildings. The corrugated profiles it produces are critical for supporting concrete slabs and creating composite structures.

Specifications

1. Roller Materials:
   • Hardened Cr12 steel or GCr15, heat-treated for durability and precision.
   • Chrome-plated to reduce wear and enhance lifespan.
2. Frame Construction:
   • Heavy-duty welded steel frame for stability and reduced vibration during operation.
   • Frame size: 350–450 mm thickness for maximum rigidity.
3. Motor and Drive System:
   • Main motor: 15–25 kW (variable depending on profile specifications).
   • Hydraulic cutting motor: 5.5–7.5 kW.
   • Transmission: Chain or gear drive for reliable operation.
4. PLC Control System:
   • Brand: Siemens or Mitsubishi.
   • User-friendly touch-screen interface for easy operation.
   • Pre-programmed options for different decking sizes and gauges.
5. Profile Specifications:
   • Materials: Galvanized steel, stainless steel, or aluminum.
   • Thickness: 0.6–1.5 mm.
   • Panel Width: 600–1250 mm (customizable).
   • Corrugation Depth: 25–75 mm.
6. Cutting System:
   • Hydraulic cutting system with automatic length adjustment.
   • Blades made from Cr12Mov for clean, precise cuts.
7. Machine Speed:
   • Production speed: 12–20 meters per minute (varies with profile complexity).
8. Safety Features:
   • Emergency stop buttons and safety guards.
   • Enclosed transmission system to prevent accidents.
9. Optional Extras:
   • Automatic stackers.
   • Remote PLC monitoring system.
   • Decoilers (manual or hydraulic, up to 10 tons capacity).
   • Coil car tippers for easier material handling.
10. Power Requirements:
    • Voltage: 220V/380V/440V, 50/60 Hz (customizable for the USA).
    • Total power consumption: Approximately 25–35 kW.
11. Machine Dimensions:
    • Length: 10–15 meters.
    • Width: 1.5–2.5 meters.
    • Height: 1.2–1.8 meters.

Applications

• Floors for multi-story buildings.
• Roofing for industrial and commercial structures.
• Mezzanines in warehouses and factories.
• Temporary flooring solutions for construction sites.

Question and Answer Section

Q1: What materials can the machine process?
A1: The machine can process galvanized steel, aluminum, and stainless steel with thicknesses ranging from 0.6 mm to 1.5 mm, depending on the application.

Q2: Can the machine produce different corrugation depths?
A2: Yes, the machine can be adjusted to produce a range of corrugation depths, typically between 25 mm and 75 mm, to meet various project requirements.

Q3: How is the machine powered, and can it be customized for U.S. standards?
A3: The machine operates on 220V, 380V, or 440V power and can be customized to meet U.S. electrical standards.

Q4: What is the production capacity of the machine?
A4: The production speed ranges from 12 to 20 meters per minute, depending on the complexity of the profile.

Q5: Is the machine compatible with automation systems?
A5: Yes, it includes a PLC system that can be integrated with remote monitoring and automation tools for enhanced efficiency.

Q6: How long does it take to set up the machine?
A6: Initial setup and installation take 2–3 days with professional assistance, including alignment and calibration.

Q7: What is the typical lifespan of the machine?
A7: With proper maintenance, the machine has a lifespan of 10–15 years or more.

Q8: What kind of maintenance is required?
A8: Regular maintenance includes lubrication of moving parts, inspection of the cutting blades, and cleaning of rollers to prevent material buildup.

Q9: Are spare parts readily available?
A9: Yes, spare parts are widely available, and many suppliers provide kits with critical components.

Q10: Can I get training for operating the machine?
A10: Most manufacturers and suppliers offer on-site training or virtual tutorials to help operators understand the machine's functions.