Cz purlin roll forming machine in Bangladesh

A CZ purlin roll forming machine is designed to produce both C and Z-shaped steel purlins, commonly used in structural frameworks for buildings, especially in the construction of roofs, walls, and support beams. These machines are highly versatile, capable of switching between C and Z profiles without the need for a separate machine. They allow for adjustable sizes and thicknesses, making them ideal for a range of applications. With high precision, durability, and efficiency, CZ purlin roll forming machines are crucial for industries looking to streamline production processes while meeting stringent construction standards.

Specifications

1. Material: Galvanized steel, mild steel, or other specified materials
2. Material Thickness: 1.5mm - 3.0mm (customizable)
3. Profile Width: Typically adjustable from 80mm to 300mm (customizable based on design)
4. Profile Heights (Depth): Adjustable to suit C and Z shapes
5. Production Speed: Approximately 15-30 meters per minute, depending on material and profile specifications
6. Cutting Type: Hydraulic cutting or flying cutting for high precision
7. Power Supply: 380V, 50Hz, 3-phase (customizable to local requirements)
8. Control System: PLC control system with touch screen for ease of operation
9. Rollers Material: High-grade steel, heat-treated and polished for durability
10. Main Motor Power: Typically 15-20 kW
11. Hydraulic Motor Power: Approximately 5.5-7.5 kW
12. Switching System: Auto switch between C and Z profiles with minimal setup time
13. Profile Length Range: Adjustable from a few centimeters to several meters
14. Machine Dimensions: Approximately 8-12 meters in length, 1.5 meters in width, and 1.5-2 meters in height
15. Weight: Approximately 6-8 tons

Key Features

• Dual Profile Production: The machine can produce both C and Z purlins by simply adjusting certain components, which reduces downtime and cost.
• Automatic Adjustment: It allows for automatic adjustments in width, height, and thickness to produce multiple sizes of purlins.
• High Precision and Efficiency: PLC control with touch screen interface ensures high accuracy in production and reduces material wastage.
• Durable Build: The rollers are made of high-grade steel, treated to withstand wear and tear over prolonged use.
• Minimal Maintenance: The machine is designed for ease of maintenance, with accessible parts and a robust construction.

Question and Answer Section

Q1: What is the main advantage of a CZ purlin roll forming machine over a standard purlin machine?
A: The main advantage of a CZ purlin roll forming machine is its versatility in producing both C and Z purlins on the same machine. This reduces the need for multiple machines and allows for efficient changeovers with minimal downtime, making it ideal for projects requiring both types of profiles.

Q2: How does the machine switch between C and Z profiles?
A: The machine uses an automated switching system. By adjusting the roller configuration and making minor adjustments in the control system, the machine can shift from C to Z profile production quickly, often within a few minutes.

Q3: Can I customize the machine specifications?
A: Yes, most manufacturers offer customization options. You can specify requirements for material thickness, profile width, and power configurations to match your specific project or regional needs.

Q4: What materials can be processed in a CZ purlin roll forming machine?
A: This machine is designed to work with various materials, including galvanized steel and mild steel, which are common for structural applications. However, other materials can be used as long as they fall within the machine's thickness and tensile strength capabilities.

Q5: What maintenance does the machine require?
A: Routine maintenance includes lubrication of moving parts, checking hydraulic levels, and ensuring roller alignment. The PLC system may also require software updates to ensure optimal functionality. Regular maintenance prolongs the machine’s life and enhances production efficiency.

Q6: Is operator training required to use this machine?
A: Basic operator training is highly recommended. Although the machine is user-friendly with a PLC touch screen interface, training helps operators understand the adjustment mechanisms, perform maintenance, and troubleshoot any issues.

Q7: How long does it take to change from one purlin size to another?
A: Adjustments to width, height, and thickness can be made automatically in a few minutes, depending on the machine model. Transitioning between C and Z profiles may take slightly longer but is generally completed quickly with modern automatic systems.

Q8: Is the machine energy-efficient?
A: Yes, many CZ purlin roll forming machines are designed with energy-efficient motors and hydraulic systems, ensuring lower energy consumption during operation without compromising productivity.

A CZ purlin roll forming machine is a valuable investment for industries in the construction sector, offering high adaptability, precision, and cost savings by enabling dual-profile production in one machine.