Deep rib Metal Roof Deck roll forming machine USA

The Deep Rib Metal Roof Deck Roll Forming Machine is a high-performance, heavy-duty machine designed for manufacturing structural metal roof decking used in commercial, industrial, and residential construction projects across the USA. This machine offers high precision, efficiency, and durability, making it an essential investment for metal deck manufacturers.

Machine Description

The Deep Rib Metal Roof Deck Roll Forming Machine is engineered to produce deep ribbed metal decking panels, which are widely used in roofing applications for large-scale structures such as warehouses, factories, stadiums, and commercial buildings.

This machine is designed to meet USA industry standards and supports 18-gauge to 24-gauge steel coils. It comes with a robust hydraulic shear cutting system that ensures precise and clean cuts while maintaining high production speed. With 28 roll forming stations, it delivers exceptional accuracy and consistency in panel formation.

The machine is built with industrial-grade components, including a 32hp motor, chain drive or gearbox transmission, and E-stops for enhanced safety. Additionally, optional safety covers are available to protect operators during machine operation.

Specifications

Key Features & Benefits

1. High-Quality Metal Roof Deck Production

• The deep ribbed design provides increased structural strength and load-bearing capacity for metal roofing applications.
• Designed for use with steel coil thicknesses ranging from 18g to 24g, allowing flexibility in production.

2. Industrial-Grade Construction

• The heavy-duty 20-ton frame ensures durability and long-term operation.
• Built for continuous, high-speed production in large-scale metal roofing projects.

3. Efficient Hydraulic Cutting

• Equipped with a hydraulic shear cutting system, the machine ensures clean, burr-free cuts at high speeds.
• Reduces material waste and increases efficiency.

4. Reliable Transmission System

• Comes with a choice between chain drive or gearbox transmission, providing stability and smooth operation.
• The gearbox-driven option ensures higher torque and precision.

5. Advanced Safety Features

• The machine includes E-Stops (Emergency Stops) to quickly shut down operations in case of emergencies.
• Optional safety covers are available for additional operator protection.

6. Customization Options

• Can be configured with additional automation features like a remote PLC system, stackers, and coil handling systems.
• Option to include punching or embossing for custom panel designs.

Applications of Deep Rib Metal Roof Decking

The deep rib metal roof decking panels produced by this machine are widely used in:

• Commercial Buildings – Factories, warehouses, shopping malls, and stadiums.
• Industrial Structures – Manufacturing plants, power plants, and storage facilities.
• Residential Projects – Multi-story buildings and large residential structures.
• Infrastructure Projects – Bridges, highways, and transportation hubs.

Frequently Asked Questions (Q&A)

1. What is the production speed of this machine?

The production speed depends on the material thickness and coil feeding system but generally ranges from 30-50 feet per minute.

2. Can this machine handle galvanized steel?

Yes, this machine is compatible with galvanized steel, pre-painted steel, and other coated steel materials commonly used in metal decking.

3. What type of power supply is required?

The machine operates on 480V, 3-phase, 60Hz power supply, which is standard for industrial-grade roll forming machines in the USA.

4. Does this machine come with safety features?

Yes, it includes E-Stops for emergency shutdowns. Optional safety covers can also be added for extra protection.

5. Can I use this machine for different panel designs?

Yes, the machine can be customized with different roll tooling sets to accommodate various panel profiles.

6. What is the maintenance requirement for this machine?

Regular maintenance includes:

• Lubrication of moving parts (chains, rollers, and bearings).
• Inspection of the hydraulic system for leaks or pressure drops.
• Cleaning of rollers to avoid dust or material buildup.
• Checking electrical connections to ensure safe operation.

7. What are the benefits of hydraulic shear cutting?

Hydraulic shear cutting ensures:

• Precision cutting without deforming the profile.
• Less material waste, improving cost efficiency.
• Longer blade life compared to traditional mechanical cutting.

8. Can this machine be integrated with an automatic stacking system?

Yes, it can be equipped with an automatic stacker for efficient panel handling and packaging.

9. Is shipping and installation available in the USA?

Yes, we provide shipping and on-site installation for customers across the USA. Technical support and operator training are also available.

10. How does this machine compare to other metal deck roll formers?

This Deep Rib Metal Roof Deck Roll Forming Machine stands out due to:

• Robust design for heavy-duty use.
• High-precision hydraulic cutting for cleaner edges.
• Flexible power transmission options (chain drive or gearbox).
• Customization capabilities for different deck profiles.

Conclusion

The Deep Rib Metal Roof Deck Roll Forming Machine is an essential investment for manufacturers in the USA roofing and construction industry. Its heavy-duty construction, high-precision forming capabilities, and advanced safety features make it ideal for producing structural metal roof decking.