Door frame roll forming machine in the USA

A Door Frame Roll Forming Machine is designed to produce high-quality metal door frames efficiently and with precision. These machines are equipped with advanced technology to meet the needs of residential, commercial, and industrial markets. The roll forming process allows manufacturers to produce door frames in various profiles, sizes, and materials, ensuring durability and compliance with architectural standards.

This machine is a vital asset for metal fabrication businesses, especially in the United States, where demand for custom and standardized door frames in construction and renovation projects is high.

Key Features of Door Frame Roll Forming Machine

• Automated Production: High-speed operation with PLC control ensures consistent quality and efficiency.
• Customizable Profiles: Capable of producing various door frame designs to meet specific project requirements.
• Material Versatility: Handles materials like galvanized steel, stainless steel, and aluminum.
• Precision Cutting: Equipped with hydraulic cutting for precise, burr-free edges.
• User-Friendly Interface: Simple and intuitive PLC touchscreen control system for easy operation.
• Durability: High-grade components designed for long-term use with minimal maintenance.

Specifications

1. Roller Materials:
   • High-quality GCr15 steel with heat treatment for durability.
   • Chrome-coated surface for corrosion resistance.
2. Frame Structure:
   • Welded steel frame with reinforced structure.
   • Designed to handle heavy-duty production.
3. Cutting System:
   • Hydraulic cutting system for smooth and accurate cuts.
   • Cutting tolerance: ±0.5 mm.
4. Material Thickness:
   • Capable of processing materials with thicknesses from 0.8 mm to 2.0 mm.
5. Machine Speed:
   • Up to 15-20 meters per minute, depending on the material and profile.
6. Motor Power:
   • Main motor: 7.5 kW.
   • Hydraulic motor: 5.5 kW.
7. Control System:
   • PLC system with HMI (Human-Machine Interface) touchscreen.
   • Compatibility with standard USA power supply (480V, 3-phase, 60Hz).
8. Profile Widths:
   • Adjustable for different door frame dimensions, commonly 70mm, 90mm, and 120mm profiles.
9. Punching System:
   • Servo-driven punching for lock and hinge holes.
   • Precise alignment with pre-set configurations.
10. Safety Features:

• Protective guards around rollers and cutting unit.
• Emergency stop buttons positioned for easy access.

1. Extras:

• Optional uncoiler with a capacity of up to 5 tons.
• Coil handling systems for efficient loading and feeding.

Applications

• Residential, commercial, and industrial door frames.
• Fire-rated and security door frames.
• Custom and standardized profiles for renovation and new construction.

Setup and Installation

The machine is shipped fully assembled. Installation typically involves:

1. Positioning the machine in a suitable workshop space.
2. Connecting the power supply (ensure compatibility with USA voltage).
3. Loading material onto the uncoiler and feeding it through the machine.
4. Running initial tests to verify accuracy and quality.

Maintenance Requirements

• Regularly inspect and lubricate rollers and bearings.
• Check and tighten bolts to maintain structural integrity.
• Clean the cutting blades and replace when necessary.
• Update PLC software for optimized performance.

Question and Answer Section

Q1: What materials can this machine process?
A: The Door Frame Roll Forming Machine can process galvanized steel, stainless steel, aluminum, and other metal alloys with thicknesses between 0.8 mm and 2.0 mm.

Q2: Can the machine produce custom door frame profiles?
A: Yes, the machine is fully customizable to create a wide range of profiles, including standard and specialized door frame designs.

Q3: What is the average production speed?
A: The machine can produce up to 15-20 meters of door frame profiles per minute, depending on the material and profile complexity.

Q4: Is it compatible with USA power supply standards?
A: Yes, the machine is designed to operate on a 480V, 3-phase, 60Hz power supply, which is standard in the USA.

Q5: What are the safety features?
A: Safety guards around the moving parts and emergency stop buttons are included to ensure operator safety.

Q6: How long does installation take?
A: Installation can be completed within 2-3 days, depending on the workshop setup and availability of utilities.

Q7: Does the machine come with a warranty?
A: Most manufacturers offer a 1-2 year warranty covering parts and labor, excluding wear-and-tear components like cutting blades.

Q8: Can the machine be used for fire-rated door frames?
A: Yes, it can produce profiles suitable for fire-rated doors by using appropriate materials.

Q9: What is the price range for this machine in the USA?
A: Depending on the configuration and optional extras, the price can range from $50,000 to $100,000.

Q10: What are the common maintenance tasks?
A: Routine maintenance includes lubricating rollers, cleaning components, inspecting the hydraulic system, and updating the PLC system.