Door frame roll forming machine USA

A Door Frame Roll Forming Machine is an advanced manufacturing system specifically designed to produce high-quality door frame profiles efficiently and consistently. These machines are vital for industries involved in construction, architectural fabrication, and interior design. They cater to various material types and profile designs, ensuring compatibility with diverse market requirements in the USA.

The machine is highly automated, integrating advanced control systems to reduce labor costs and improve production precision. Its versatility allows the production of a wide range of door frame profiles, such as steel, aluminum, and other metals, catering to both residential and commercial door systems.

Specifications

1. Roller Materials:
   • Material: High-grade GCr15 steel.
   • Hardness: HRC 58-62 for durability and precision.
2. Punching and Notching:
   • Hydraulic or servo-driven punching systems.
   • Optional inline notching systems for precise cutouts for locks, hinges, or other hardware.
3. Motors:
   • Main motor: 7.5–15 kW (depending on profile requirements).
   • Servo motors for accuracy in punching and feeding.
4. Hydraulic Cutting System:
   • Cutting type: Hydraulic post-cutting or pre-cutting.
   • Blade material: Cr12MoV, heat-treated for a long lifespan.
5. Frame Size:
   • Heavy-duty steel frame with a thickness of 18–22 mm for structural stability.
6. PLC Control System:
   • Brand: Siemens, Delta, or Mitsubishi.
   • Features: Touchscreen HMI, automatic error detection, and profile adjustment.
7. Machine Speed:
   • Standard speed: 10–20 meters per minute.
   • High-speed options: Up to 35 meters per minute.
8. Safety Guards and Enclosures:
   • Fully enclosed design for operator safety.
   • Emergency stop systems included.
9. Profile Dimensions:
   • Material thickness: 0.8–2.5 mm.
   • Width: Adjustable for various frame sizes.
10. Optional Extras:
    • Coil handling systems (decoilers and recoilers).
    • Inline welding systems for advanced profile designs.
    • Automatic stacking systems for finished products.

Key Features

• High production efficiency with minimal waste.
• User-friendly interface for easy operation.
• Customizable tooling for various door frame profiles.
• Rugged design for long-term industrial use.
• Compatibility with common standards in the USA.

Frequently Asked Questions (FAQ)

1. What materials can the machine process?
The Door Frame Roll Forming Machine can process various materials, including galvanized steel, aluminum, stainless steel, and other metals with thicknesses ranging from 0.8 to 2.5 mm.

2. What is the production capacity of this machine?
The machine typically operates at a speed of 10–20 meters per minute, with high-speed options available for up to 35 meters per minute, depending on profile complexity.

3. Is the machine customizable for unique door frame designs?
Yes, the machine can be customized with specific roller designs and tooling to produce unique profiles tailored to your requirements.

4. What is the power requirement for the machine?
The machine generally operates on a 3-phase power supply (220V/60Hz or 380V/50Hz), and the main motor's power ranges from 7.5 to 15 kW.

5. Does the machine come with a warranty?
Most manufacturers provide a 1–2 year warranty on mechanical parts and a 6–12 month warranty on electrical components.

6. How long does installation and commissioning take?
The installation and commissioning typically take 5–7 days, depending on the complexity of the setup and additional features requested.

7. Can the machine integrate with existing production lines?
Yes, the machine is designed to integrate seamlessly with other production equipment, such as painting or assembly lines.

8. Are there financing options available for U.S. buyers?
Many suppliers offer financing plans for U.S. customers, including lease-to-own options and installment payments.

9. How is shipping handled?
The machine is shipped in fully secure, reinforced crates to prevent damage. Shipping options include both air freight and sea freight.

10. What are the maintenance requirements?

• Regular lubrication of moving parts.
• Periodic inspection of rollers and cutting blades.
• Calibration of the PLC system every 6–12 months.
• Replacement of hydraulic oil every 12 months.

This overview ensures you understand the capabilities and benefits of a Door Frame Roll Forming Machine for U.S. industries. If you have additional questions, feel free to reach out!