Door roll forming machine in the USA

Door roll forming machines are specialized equipment designed to fabricate metal door profiles efficiently and accurately. These machines cater to industries such as residential construction, commercial establishments, and industrial facilities. Their precision and automation make them ideal for producing a variety of door profiles, including steel doors, garage doors, and industrial-grade doors.

Machine Description

A door roll forming machine transforms metal coils into door profiles by feeding the material through a series of rollers. Each roller station incrementally shapes the metal, ensuring high precision and uniformity. The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, and is equipped with advanced features for customization and ease of operation.

Specifications

1. Frame and Structure
   • Main Frame: Welded steel frame for stability and durability.
   • Thickness: Up to 18 mm for heavy-duty operation.
2. Rollers
   • Material: High-grade GCr15 steel with heat treatment and chrome plating.
   • Number of Rollers: 15–30 stations, depending on the profile.
   • Roller Diameter: Customizable based on the profile.
3. Material Input
   • Material Thickness: 0.8 mm – 3.0 mm.
   • Material Width: Up to 1250 mm.
   • Material Type: Galvanized steel, aluminum, stainless steel.
4. Cutting System
   • Type: Hydraulic cutting or flying cutting.
   • Material of Blade: Cr12MoV steel with heat treatment.
   • Precision: ±0.5 mm.
5. Power System
   • Main Motor: 7.5 kW – 22 kW (based on machine capacity).
   • Hydraulic Station Power: 3 kW – 7.5 kW.
   • Voltage: Customizable (e.g., 220V, 380V, 440V).
6. Control System
   • Controller: PLC (Siemens or Delta) with a touchscreen interface.
   • Operating Modes: Manual, semi-automatic, and fully automatic.
   • Speed: 10–20 meters per minute.
7. Additional Features
   • Safety Guards: Full enclosure to ensure operator safety.
   • Decoiler: Manual or hydraulic decoiler with 5–10-ton capacity.
   • Optional Features: Punching and embossing units, stackers, remote PLC access.

Frequently Asked Questions

1. What types of doors can this machine produce?

This machine can manufacture a variety of door profiles, including:

• Steel doors for residential and commercial use.
• Garage doors with precise paneling.
• Industrial doors for warehouses and factories.

2. Can the machine handle different materials?

Yes, the machine is versatile and can process galvanized steel, stainless steel, and aluminum with thicknesses ranging from 0.8 mm to 3.0 mm.

3. What is the production speed?

The machine operates at a speed of 10–20 meters per minute, depending on the complexity of the profile.

4. Is the machine customizable for specific profiles?

Yes, the machine can be customized to produce unique profiles. You can provide the profile drawing or sample for precise machine design.

5. What power requirements are suitable in the USA?

For operations in the USA, the machine is compatible with a 220V or 440V power supply.

6. What is included in the optional features?

Optional features include punching and embossing units, automatic stackers, and remote PLC access for monitoring and control.

7. What is the typical delivery time?

Depending on customization, the lead time for manufacturing and delivery ranges from 60 to 90 days.

8. How is maintenance handled?

The machine requires minimal maintenance. Regular lubrication, inspection of rollers, and periodic cleaning of the PLC system are sufficient.