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A Double Head Reel Uncoiler is an essential component in roll forming and metal fabrication systems. Designed for efficiency and continuous operation, this machine allows the operator to load two coils simultaneously, ensuring minimal downtime during coil changes. It is particularly beneficial in high-volume manufacturing environments, such as those in Florida, where efficiency and productivity are key to staying competitive.
This equipment is often paired with roll forming machines, shearing lines, or stamping lines and is known for its robust construction and ability to handle heavy metal coils with precision.
The Double Head Reel Uncoiler is engineered for industries that require seamless metal feeding systems. It features two mandrels, enabling one to operate while the other is being loaded or prepared. This dual-head design significantly reduces idle time, boosting production capacity.
Here are the detailed specifications of a standard Double Head Reel Uncoiler:
Feature | Specification |
---|---|
Structure | Heavy-duty steel frame |
Mandrels | Two independent mandrels with manual or hydraulic expansion |
Coil Width | 200 mm to 1500 mm (customizable) |
Coil Weight Capacity | Up to 10 tons per mandrel |
Coil Inner Diameter | 450 mm to 550 mm adjustable |
Coil Outer Diameter | Up to 1500 mm |
Motor Power | 5 HP to 15 HP (based on model) |
Speed Control | Variable speed via frequency inverter |
Brake System | Pneumatic or hydraulic braking system |
Rotation System | 360-degree rotational capability for easy loading and alignment |
Safety Features | Safety guards, emergency stop buttons, and load limit indicators |
Power Supply | 380V, 50Hz/60Hz (customizable for Florida’s 3-phase power supply standards) |
Optional Features | Hydraulic coil lifting cart, remote operation panel, PLC integration for automatic synchronization with roll forming or cutting systems |
Q: What industries in Florida can benefit from a Double Head Reel Uncoiler?
A: Industries such as roofing, HVAC, automotive, and general construction benefit significantly from this machine due to its efficiency in handling metal coils.
Q: What is the power requirement for this uncoiler?
A: The standard model operates on 380V, 50/60Hz, 3-phase power, which can be customized to meet Florida's electrical standards.
Q: Can the uncoiler handle aluminum coils?
A: Yes, the Double Head Reel Uncoiler is compatible with various materials, including aluminum, galvanized steel, stainless steel, and copper.
Q: Is it suitable for lightweight coils?
A: While it is designed for heavy-duty operations, it can handle lightweight coils with adjustments to the mandrel's expansion and brake system.
Q: What safety features are included?
A: Safety guards, emergency stop buttons, and hydraulic or pneumatic braking systems ensure operator safety during operation.
Q: How is the coil loaded onto the uncoiler?
A: Loading can be manual or assisted by a hydraulic coil lifting cart, which is an optional accessory.
Q: Can the machine be synchronized with a roll forming line?
A: Yes, with optional PLC integration, the uncoiler can be synchronized with roll forming, stamping, or cutting lines for automated operations.
Q: What is the delivery time for this machine to Florida?
A: Delivery typically takes 6-8 weeks, depending on customization requirements and shipping arrangements.