The Dovetail Deck Roll Forming Machine is an advanced metal forming solution designed for manufacturing dovetail metal decking used in construction and infrastructure projects across the United States. This machine is specifically engineered to meet American industry standards, ensuring high-strength and precision-engineered profiles for flooring and roofing applications.

What is a Dovetail Deck?

Dovetail decking is a type of steel deck profile known for its superior strength, load-bearing capacity, and structural efficiency. It features an interlocking dovetail design, which allows for increased stiffness, better fire resistance, and improved composite action with concrete slabs. The dovetail shape also enables efficient reinforcement, making it popular for multi-story buildings, mezzanine floors, and commercial structures.

Dovetail Deck Roll Forming Machine – USA Specifications

Dovetail Deck Roll Forming Machine – Key Features

1. High-Speed Production

• The 28-station roll forming system ensures smooth, accurate, and continuous profiling.
• Designed for mass production, reducing labor costs and increasing efficiency.

2. Heavy-Duty Performance

• The chain drive and gearbox system provide enhanced durability and stability, essential for heavy-duty industrial applications.
• 32 HP motor delivers sufficient power for consistent forming of thicker steel materials.

3. Precision Engineering

• Hydraulic shear cutting system ensures clean, precise cuts without deforming the metal deck profile.
• E-Stops and safety covers (optional) ensure workplace safety compliance.

4. Versatile Material Compatibility

• Supports a wide range of metal thicknesses from 18 gauge to 24 gauge, ideal for structural flooring and mezzanine applications.

5. Compliance with USA Industry Standards

• The machine is engineered to operate at 480V, 3-phase, 60Hz, making it compatible with industrial power grids in the USA.
• Designed for compliance with OSHA safety regulations to meet workplace safety standards.

Applications of Dovetail Decking in the USA

• Commercial and Industrial Buildings – Used in composite floor deck systems.
• Parking Structures – Provides increased durability and load-bearing capacity.
• Bridges and Walkways – Ideal for pedestrian walkways and vehicular bridges.
• Multi-Story Buildings – Improves structural integrity in high-rise construction.

Setup & Installation Process

1. Machine Positioning – Requires 85 feet of space for installation.
2. Power Connection – Requires 480V, 3-phase, 60Hz power supply.
3. Material Loading – The coil is fed into the roll forming entry guide.
4. Roll Forming Process – The metal passes through 28 forming stations, gradually shaping the dovetail profile.
5. Hydraulic Cutting System – The deck is cut to length using a precision hydraulic shear.
6. Final Inspection – The finished profile is checked for dimensional accuracy and quality.
7. Stacking & Packaging – Ready for transport and use in construction projects.

Question & Answer Section

Q1: What makes the Dovetail Deck Roll Forming Machine different from standard deck roll formers?

A: The dovetail design enhances structural strength and fire resistance, making it more durable and reliable for high-load applications. It also improves composite bonding with concrete, ensuring better floor performance.

Q2: What types of materials can this machine handle?

A: The machine can form cold-rolled steel and galvanized steel with thicknesses ranging from 18-gauge to 24-gauge.

Q3: How much space is required for installation?

A: The machine has a footprint of 85 feet, so it requires a large factory space for installation, operation, and material handling.

Q4: What safety features are included?

A: The machine comes with emergency stops (E-Stops) and optional safety covers to comply with OSHA safety regulations in the USA.

Q5: Can this machine handle high production volumes?

A: Yes, the high-speed roll forming system is designed for mass production, making it ideal for large-scale construction and metal fabrication businesses.

Q6: Is this machine compatible with the power supply in the USA?

A: Yes, it operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the United States.

Q7: What kind of maintenance does this machine require?

A: Regular maintenance includes:

• Lubrication of gears and rollers to prevent wear.
• Checking and tightening chain drives for smooth operation.
• Inspecting hydraulic shear systems to ensure precise cutting.
• Electrical safety checks to ensure compliance with USA standards.

Conclusion

The Dovetail Deck Roll Forming Machine is a powerful and efficient metal forming solution for construction companies, metal fabricators, and decking manufacturers in the USA. With high production capacity, precision cutting, and compliance with American safety standards, this machine is a must-have for businesses producing high-quality dovetail decking.

If you are looking for a durable, high-performance, and reliable roll forming machine for dovetail decking, this machine is a top choice for the USA market.